Doped LiNiO2 Cathode Material for Thermal Stability Retention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium-nickel composite oxides used in lithium secondary batteries have poor thermal stability, leading to battery rupture and ignition risks due to internal short circuits, and substituting nickel with cobalt or manganese does not adequately address these issues, resulting in low thermal stability and output characteristics.

Innovation Solution

A positive electrode active material is developed with a lithium layer doped with a first doping element and a transition metal layer doped with a second doping element, achieving an I(003)/I(006) peak intensity ratio of 23.8 or less in X-ray diffraction measurements, which improves thermal stability and capacity retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LiNiO2 is used as positive electrode active material, then high reversible capacity is achieved, but thermal stability deteriorates leading to battery rupture and ignition risks

Engineering Contradiction:
Improvereversible capacityVSAvoidthermal stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies local quality by creating distinct doped regions within the cathode material structure. Specifically, lithium layer doping with elements like Mg, Zn, or Ca provides local structural stabilization in the lithium-containing layers, while transition metal layer doping with elements like Al, Ti, or Zr provides local reinforcement in the transition metal oxide layers. This localized doping strategy allows different parts of the material to have optimized properties for both capacity and thermal stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining LiNiO2 with dopants from two different layers (lithium layer dopants and transition metal layer dopants). This creates a multi-component composite structure where the synergistic effects of different dopants improve both reversible capacity and thermal stability simultaneously, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

2Duration of action of moving object

If nickel is substituted with cobalt to improve charge and discharge characteristics, then lifespan characteristics are improved, but thermal stability deteriorates

Engineering Contradiction:
Improvelifespan characteristicsVSAvoidthermal stability
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent applies local quality by separating the functional roles of different dopants into specific layers. Cobalt substitution in the transition metal layer maintains lifespan characteristics, while lithium layer doping with thermal-stable elements (Mg, Zn, Ca) provides localized thermal stability enhancement. This spatial separation of functions resolves the contradiction between lifespan and thermal stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining cobalt-doped LiNiO2 with additional dopants in the lithium layer. This multi-component composite approach allows cobalt to provide lifespan improvement while the lithium layer dopants contribute thermal stability, achieving both benefits simultaneously through material composition design.

Inventive Principle:
Principle #40Composite materials

3Reliability

If nickel is substituted with manganese to improve thermal stability, then thermal stability is enhanced, but output characteristics deteriorate

Engineering Contradiction:
Improvethermal stabilityVSAvoidoutput characteristics
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent applies local quality by placing manganese doping strategically in the transition metal layer where it provides thermal stability without significantly impacting the lithium layer's ion transport properties. The lithium layer doping with elements like Mg or Zn maintains good ionic conductivity for output characteristics, while manganese in the transition metal layer provides localized thermal stabilization.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining manganese-doped LiNiO2 with lithium layer dopants. This composite structure allows manganese to provide thermal stability while the lithium layer dopants maintain or enhance output characteristics through improved ionic conductivity and structural stability during cycling.

Inventive Principle:
Principle #40Composite materials

4Reliability

If nickel-cobalt-manganese-based lithium composite metal oxides are used, then thermal stability is improved, but metal element elution occurs and battery characteristics deteriorate

Engineering Contradiction:
Improvethermal stabilityVSAvoidmetal element elution
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies local quality by using lithium layer doping with elements having high thermal stability and low elution tendency (such as Mg, Zn, or Ca). These dopants create locally stable regions that anchor the structure and prevent metal element elution during cycling, while still maintaining thermal stability benefits from the Ni-Co-Mn composition.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining Ni-Co-Mn-based LiNiO2 with lithium layer dopants. This composite structure reduces metal element elution through several mechanisms: the lithium layer dopants create structurally stable regions, reduce cation mixing, and suppress oxygen release, thereby preventing the elution of Ni, Co, and Mn elements while maintaining thermal stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances the high-temperature stability and capacity retention of lithium secondary batteries, reducing gas generation and preventing particle breakage, thereby improving the lifespan and output characteristics.

Implementation Method 1

an I(003)/I(006) peak intensity ratio in X-ray diffraction measurement may be equal to or less than 23.8

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS12015152B2Positive electrode active material, manufacturing method thereof, and positive electrode for lithium secondary battery comprising the same
Publication Date: 2024.06.18 SK ON CO LTD
  • US12015152B2 patent drawing
  • US12015152B2 patent drawing
  • US12015152B2 patent drawing

AI summary

A positive electrode active material may include a lithium layer doped with a first doping element and a transition metal layer doped with a second doping element. An I(003)/I(006) peak intensity ratio in X-ray diffraction measurement is equal to or less than 23.8.