Doped Lithium Nickel Phosphate Cathode for High-Voltage Activation

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Solution Overview

Problem

Current lithium-ion battery positive electrode materials, such as LiCoO2, are limited by energy density and cost, and Ni-based polyanion compounds like LiNiPO4 face challenges with electrochemical activation due to low electrical conductivity and voltage limitations.

Innovation Solution

A doped lithium nickel phosphate with an olivine structure and distorted NiO6 octahedra, using anion or transition metal dopants to enhance Ni coordination and d orbital energy levels, improving electrical conductivity and allowing for higher voltage capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If LiCoO2 is used as the positive electrode material, then the operating voltage is high (about 4 volts), but the cost is high and energy density is limited

Engineering Contradiction:
Improveoperating voltageVSAvoidcost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by replacing Co with Ni and doping with transition metals (Fe, Co, Mn, Zn) to achieve high voltage (4.3-4.8V) while reducing cost. The doped lithium nickel phosphate structure maintains high operating voltage through optimized metal composition ratios.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite doped lithium nickel phosphate material combining multiple transition metals (Ni, Fe, Co, Mn, Zn) in specific ratios. This composite approach achieves both cost reduction (replacing expensive Co) and high voltage performance through synergistic effects of different metal dopants.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If Ni-based polyanion compounds are used to reduce cost, then the cost decreases, but electrochemical activation is difficult due to low electrical conductivity

Engineering Contradiction:
ImprovecostVSAvoidelectrical conductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent optimizes the electrical conductivity parameter by controlling the doping levels of transition metals (Fe: 0.1-0.3, Co: 0.1-0.3, Mn: 0.1-0.3, Zn: 0.1-0.3) in the lithium nickel phosphate structure. These compositional changes enhance electron transport while maintaining the cost advantage of Ni-based materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality enhancement by introducing specific transition metal dopants at strategic positions in the crystal structure. The dopants create localized regions of enhanced conductivity without compromising the overall structural integrity or cost benefits.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If Ni-based polyanion compounds are used, then the cost is reduced, but voltage is limited

Engineering Contradiction:
ImprovecostVSAvoidvoltage
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent achieves high voltage (4.3-4.8V) in Ni-based compounds by changing the oxidation state parameters and doping composition. The multi-metal doping strategy enables the material to reach higher voltage platforms while maintaining cost effectiveness through Ni-based composition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops composite doped lithium nickel phosphate materials that combine multiple transition metals to achieve synergistic effects. The composite structure enables high voltage operation (4.3-4.8V) while maintaining the cost advantage of Ni-based chemistry.

Inventive Principle:
Principle #40Composite materials

4Quantity of substance

If LiCoO2 is used, then the energy density is limited, but the stable supply is not ensured

Engineering Contradiction:
Improveenergy densityVSAvoidstable supply
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the material composition from Co-based to Ni-based chemistry, increasing practical capacity to 180-220 mAh/g. The doped lithium nickel phosphate structure provides both higher energy density and access to more abundant Ni supplies compared to Co.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite doped lithium nickel phosphate materials that combine multiple transition metals to achieve enhanced capacity (180-220 mAh/g). This composite approach provides both improved energy density and supply chain stability through diversified metal composition.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The doped lithium nickel phosphate active material achieves improved electrical conductivity and higher energy states near the Fermi level, facilitating electrochemical activation and increasing the energy density and stability of lithium-ion batteries.

Implementation Method 1

distorted NiO6 octahedra, wherein the dopant is an anion; or a combination of at least two transition metals having different ionic radii

Methodology Applied
Scientific EffectCrystal field theory:

Implementation Method 2

improving electrical conductivity and allowing for higher voltage capabilities

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11881583B2Positive electrode active material and electrochemical cell comprising the positive electrode active material
Publication Date: 2024.01.23 SAMSUNG ELECTRONICS CO LTD
  • US11881583B2 patent drawing
  • US11881583B2 patent drawing

AI summary

A positive electrode active material includes a doped lithium nickel phosphate having an olivine structure comprising distorted NiO6 octahedra. The dopant is an anion; or a combination of at least two transition metals having different ionic radii; or an anion and a metal cation. The positive electrode active material can be used in a positive electrode for an electrochemical cell.