Doped Olivine Cathode Composition for Higher Ionic Conductivity

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Solution Overview

Problem

Current lithium manganese iron phosphate (LiMnPO4) cathode materials have lower ionic conductivity and energy density compared to LiNMC materials, which affects their rate capabilities and safety in electric vehicles and mobile devices, necessitating improvements in ionic and electronic conductivities.

Innovation Solution

Incorporating a dopant such as Al, Bi, Ca, or other transition metals into lithium manganese iron phosphate (LiM2xMnyFe1-x-yPO4) to enhance ionic conductivity, along with a secondary phase and carbon coating to improve electronic conductivity, thereby increasing the energy density and rate capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium manganese iron phosphate (LiMnPO4) cathode materials are used, then safety is improved compared to LiNMC materials, but ionic conductivity and energy density are reduced

Engineering Contradiction:
ImprovesafetyVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies parameter changes by systematically varying the doping element type (Al, Bi, Ca, Ce, Co, Cr, Ga, Hf, In, La, Mg, Mo, Nb, Ni, Sc, Sn, Ti, V, W, Y, Zn, Zr), doping concentration (x from 0.01 to 0.15), and metal ratio (y from 0.30 to 0.85) to optimize the balance between safety and ionic conductivity. This allows tuning the material properties to achieve both improved safety and enhanced ionic conductivity simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by doping lithium manganese iron phosphate with transition metals or main group metals, forming a composite structure LiM2xMnymFe1-x-yPO4. This composite approach combines the safety advantages of LiMnPO4 with the high conductivity benefits of doped elements, resolving the contradiction between safety and ionic conductivity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If lithium manganese iron phosphate (LiMnPO4) cathode materials are used, then safety is improved compared to LiNMC materials, but energy density is reduced

Engineering Contradiction:
ImprovesafetyVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses parameter changes by adjusting the doping concentration (x) and metal ratio (y) to optimize energy density while maintaining safety. The systematic variation of compositional parameters allows maximizing the energy content per unit mass while preserving the safety characteristics of the lithium manganese phosphate structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

By creating doped composite materials LiM2xMnymFe1-x-yPO4, the patent combines the safety of lithium manganese phosphate with the high capacity benefits of transition metal doping, achieving both safety and enhanced energy density through material composition optimization.

Inventive Principle:
Principle #40Composite materials

3Productivity

If doping concentration is increased to enhance ionic conductivity, then rate capabilities are improved, but material complexity increases

Engineering Contradiction:
Improverate capabilitiesVSAvoidmaterial complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing the doping concentration parameter (x from 0.01 to 0.15) to achieve the desired balance between rate capability enhancement and material complexity. This systematic parameter optimization allows finding the minimum effective doping level that provides sufficient rate capability without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The doped lithium manganese iron phosphate materials exhibit increased ionic conductivity and energy density, enabling faster charging and discharging, improved power performance, and enhanced safety profiles for electric vehicles and mobile devices.

Implementation Method 1

Incorporating a dopant such as Al, Bi, Ca, or other transition metals into lithium manganese iron phosphate (LiM2xMnymFe1-x-yPO4) to enhance ionic conductivity

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

along with a secondary phase and carbon coating to improve electronic conductivity

Methodology Applied
Scientific EffectCarbon coating: Coatings

Implementation Method 3

annealing the precipitate at an elevated temperature to form the doped LiM2xMnymFe1-x-yPO4

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS20230387404A1Olivine-based cathode materials with improved conductivity
Publication Date: 2023.11.30 RIVIAN HOLDINGS LLC
  • US20230387404A1 patent drawing
  • US20230387404A1 patent drawing
  • US20230387404A1 patent drawing

AI summary

An electrode active material includes a dopant (M2) and a lithium manganese iron phosphate host material represented as LiM2xMnyFe1-x-yPO4, wherein the dopant is a transition metal or main group metal, and the electrode active material exhibits an increased ionic conductivity compared to a lithium manganese iron phosphate (LiMnyFe1-yPO4) without the dopant, wherein x is 0.01 to 0.15, and y is 0.30 to 0.85.