Doped Olivine Cathode Material for High-Voltage Li-Ion Batteries

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Solution Overview

Problem

Existing rechargeable lithium batteries face challenges in achieving high energy density, high operating voltage, high conductivity, and improved low-temperature characteristics while maintaining long lifespan.

Innovation Solution

A positive electrode active material comprising an olivine-based lithium compound with specific compositional ratios and dopants (Mg, Ti, and V) is used, along with a conductive material and binder, to form a positive electrode layer that enhances electrical conductivity and structural stability, resulting in improved charge-discharge efficiency and low-temperature performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high capacity lithium compounds are used to increase energy density, then energy density is improved, but charge-discharge rate and conductivity deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidcharge-discharge rate
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the core contains high-capacity lithium compounds (Li-rich layered oxide) and the shell contains conductive materials (carbon coating, metal nanoparticles). This localized differentiation allows the core to provide high energy density while the shell provides enhanced conductivity and charge-discharge rate, resolving the contradiction between energy density and charge-discharge performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining Li-rich layered oxide with conductive additives (carbon black, graphene, metal nanoparticles) to form a composite positive electrode material. This composite structure integrates the high capacity of lithium-rich compounds with the high conductivity of carbon and metal materials, simultaneously achieving high energy density and fast charge-discharge rates.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If operating voltage is increased to improve energy density, then energy density is improved, but battery lifespan and stability deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidlifespan
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies parameter changes by optimizing the voltage window and using voltage stabilizing additives. The positive electrode is designed to operate at high voltages (4.2-4.4V) while incorporating protective coatings and dopants that stabilize the crystal structure at these elevated voltages, preventing degradation and maintaining lifespan despite the high operating voltage conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements beforehand cushioning by applying protective coatings (carbon coating, aluminum oxide, lithium phosphate) on the positive electrode particles before assembly. These protective layers act as cushioning barriers that prevent direct contact between the high-voltage electrode materials and the electrolyte, reducing side reactions and structural degradation that would otherwise occur at high operating voltages, thus preserving battery lifespan.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Productivity

If conductivity is increased to improve charge-discharge efficiency, then charge-discharge efficiency is improved, but energy density deteriorates

Engineering Contradiction:
Improvecharge-discharge efficiencyVSAvoidenergy density
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies partial or excessive action by incorporating conductive materials at optimized but not excessive levels. Carbon coatings are applied as thin uniform layers (1-5 nm) rather than thick coatings, and conductive additives are included at 1-5 wt% rather than higher concentrations. This provides sufficient conductivity enhancement for efficient charge-discharge while minimizing the volume and weight occupied by non-active conductive materials, thus preserving energy density.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent uses local quality by concentrating conductive materials at critical locations where they provide maximum benefit. Carbon coatings are applied specifically on particle surfaces where electron transfer occurs, and metal nanoparticles are dispersed at grain boundaries and contact points. This localized placement of conductive materials maximizes their effectiveness for charge-discharge efficiency while minimizing their overall content to preserve energy density.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a rechargeable lithium battery with enhanced energy density, operating voltage, and low-temperature characteristics, along with improved charge-discharge efficiency and extended lifespan.

Implementation Method 1

The rechargeable lithium battery includes a positive electrode and a negative electrode, that contain an active material capable of intercalation and deintercalation of lithium ions

Methodology Applied
Scientific EffectIntercalation and deintercalation:

Implementation Method 2

Electrical energy is produced by oxidation and reduction reactions if (e.g., when) the lithium ions are intercalated and deintercalated into/from the positive electrode and the negative electrode

Methodology Applied
Scientific EffectOxidation and reduction reactions: Redox Reactions

Implementation Method 3

A positive electrode active material comprising an olivine-based lithium compound with specific compositional ratios and dopants (Mg, Ti, and V)

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS20250329729A1Positive electrode active material for rechargeable lithium battery, positive electrode containing the same, and rechargeable lithium battery including the same
Publication Date: 2025.10.23 SAMSUNG SDI CO LTD
  • US20250329729A1 patent drawing
  • US20250329729A1 patent drawing
  • US20250329729A1 patent drawing

AI summary

A positive electrode active material, a method of preparing the positive electrode active material, a positive electrode including the positive electrode active material, and a rechargeable lithium battery including the positive electrode are disclosed. The positive electrode active material may include a first particle containing a compound represented by Formula 1 and having a first average particle diameter, wherein, in Formula 1, 1<z/b<5 may be satisfied:where, in Formula 1, 0.8<a≤1.2, 0.850≤x≤0.997, 0.001≤y≤0.05, 0.001≤z≤0.05, 0≤b≤0.05, 0≤c≤0.05, and x+y+z+b=1.