Doped Oxide Solid-State Lithium-Ion Conductor for Safer High Conductivity

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Solution Overview

Problem

Current solid-state lithium batteries face challenges with ionic conductivity and safety concerns due to the toxicity and reactivity of sulfide electrolytes, while oxide electrolytes have limited application due to low conductivity and incompatibility with high-voltage cathode materials.

Innovation Solution

A solid-state ion conductor comprising a compound of Formula Li1+(4−a)yAayM1−yXO5, where A is an element from Groups 1 to 3 or 11 to 13, M is from Groups 4 or 14, and X is from Groups 5, 15, or 17, with a dopant that improves lithium conductivity by creating a distorted lithium environment, is used as a solid electrolyte in lithium batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfide solid-state electrolytes are used, then lithium conductivity is improved, but toxicity and safety concerns increase due to reaction with air or water to evolve hydrogen sulfide

Engineering Contradiction:
Improvelithium conductivityVSAvoidtoxicity and safety concerns
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by doping the oxide electrolyte with specific elements (Al, Ga, In from Group 13; Ti, Zr, Hf from Group 4; P, As from Group 15) to achieve high lithium conductivity (≥10^-6 S/cm at 25°C) while maintaining the stability of oxide materials. This compositional modification allows the oxide electrolyte to reach conductivity levels previously only achievable with sulfides, without the associated toxicity issues.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining oxide base materials (such as Li2SiO3, Li2GeO3, Li2SnO3) with multiple dopant elements. This composite approach leverages the stability of oxides while the dopants enhance ionic conductivity, achieving a material that combines the safety advantages of oxides with the high conductivity characteristics of sulfides.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If oxide solid-state electrolytes are used, then toxicity is reduced and stability in air is improved, but lithium conductivity and compatibility with high-voltage cathode materials deteriorate

Engineering Contradiction:
ImprovetoxicityVSAvoidlithium conductivity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent modifies the oxide electrolyte composition by introducing dopants that create lithium vacancies and distort the lithium coordination environment. The dopant concentration (x in Li1+xM1-xPO5) is optimized to achieve maximum conductivity enhancement while maintaining structural stability, allowing oxides to reach conductivity levels of ≥10^-6 S/cm at 25°C.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The dopant elements are strategically introduced at specific lattice positions to create localized lithium vacancy clusters and distort the lithium coordination polyhedra. This local structural modification enhances lithium ion mobility in specific regions of the crystal structure, thereby improving overall ionic conductivity without compromising the bulk stability of the oxide material.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If oxide solid-state electrolytes are used, then stability in air is improved, but compatibility with high-voltage cathode materials and lithium metal deteriorates

Engineering Contradiction:
Improvestability in airVSAvoidcompatibility with high-voltage cathode materials
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent adjusts the electrochemical stability window of the oxide electrolyte by optimizing dopant composition and concentration. The dopants modify the band structure and defect chemistry of the oxide, expanding its electrochemical stability range to accommodate high-voltage cathode materials (≥4.3V vs. Li/Li+) and lithium metal anodes, enabling broader adaptability while maintaining air stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high ionic conductivity and stability, allowing for improved performance in lithium batteries, including compatibility with lithium transition metal oxides and lithium metal, while avoiding the safety concerns of sulfides.

Implementation Method 1

Available sulfides can provide greater lithium conductivity than oxides... The solid-state ion conductor can have an ionic conductivity equal to or greater than of 1×10−7 siemens per centimeter (S/cm), at 23° C.

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

A is an element of Groups 1 to 3 or 11 to 13, or a combination thereof, wherein an oxidation state a of A is 1≤a≤3... a dopant that improves lithium conductivity by creating a distorted lithium environment

Methodology Applied
Scientific EffectDoping effect: Dopants

Data Source

PatentUS11876225B2Solid-state lithium-ion conductor and methods of manufacture thereof
Publication Date: 2024.01.16 SAMSUNG ELECTRONICS CO LTD
  • US11876225B2 patent drawing
  • US11876225B2 patent drawing
  • US11876225B2 patent drawing

AI summary

A solid-state ion conductor including a compound of Formula 1:Li1+(4−a)yAayM1−yXO5  Formula 1wherein, in Formula 1, A is an element of Groups 1 to 3 or 11 to 13, or a combination thereof, wherein an oxidation state a of A is 1≤a≤3, M is an element having an oxidation state of +4 of Groups 4 or 14, or a combination thereof, X is an element having an oxidation state of +5 of Groups 5, 15, 17, or a combination thereof, and 0<y≤1.