Silicon Anode Composite Particles for Conductivity and Swelling Control

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Solution Overview

Problem

Si-containing materials for negative electrodes in secondary batteries have high capacity but are less conductive and undergo significant expansion and contraction with lithium ion absorption and release, leading to deteriorated current collecting ability.

Innovation Solution

A negative electrode active material comprising composite particles with a conductive polymer linked Si-containing particles, where the conductive polymer is doped with a dopant, forming a good electron conductive network and absorbing volume changes due to lithium ion cycling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Si-containing materials are used as negative electrode active material, then capacity is improved, but electrical conductivity deteriorates

Engineering Contradiction:
Improvelithium ion storage capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention uses a composite structure where Si-containing particles are embedded in a conductive polymer matrix. The polymer component provides electrical conductivity while the Si-containing particles provide high lithium ion storage capacity, thus resolving the contradiction between capacity and conductivity through material composition rather than pure Si material.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive polymer acts as an intermediary substance that bridges the electrical conductivity gap of Si-containing materials. It forms a conductive network around and between Si particles, enabling electron transport while allowing the Si particles to maintain their high capacity function without being limited by their poor intrinsic conductivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If Si-containing materials are used as negative electrode active material, then capacity is improved, but structural stability deteriorates due to expansion and contraction

Engineering Contradiction:
Improvelithium ion storage capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The conductive polymer forms a flexible matrix that surrounds the Si-containing particles. This polymer shell can accommodate the volume expansion and contraction of Si particles during lithium ion insertion and extraction, preventing structural degradation and maintaining electrode integrity throughout cycling.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The composite structure combines the high capacity Si-containing particles with the mechanically robust polymer matrix. The polymer component compensates for the structural instability of pure Si materials by providing a stable framework that maintains electrode composition stability during repeated charge-discharge cycles.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If Si-containing materials expand during lithium ion absorption, then capacity is improved, but current collecting ability deteriorates

Engineering Contradiction:
Improvelithium ion storage capacityVSAvoidcurrent collecting ability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The conductive polymer serves as an intermediary conductive pathway that maintains electrical connection between Si particles and the current collector. Even when Si particles expand, the polymer matrix maintains continuous electrical contact, ensuring stable current collection throughout the expansion-contraction cycle.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The flexible polymer matrix accommodates the expansion of Si particles while maintaining electrical continuity. The polymer's mechanical flexibility allows it to deform with particle expansion without breaking electrical pathways, thus preserving current collecting ability despite volume changes.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses the expansion of the negative electrode, maintains high capacity, and ensures stable current collecting ability by forming a conductive network and absorbing volume changes.

Implementation Method 1

the conductive polymer is doped with a dopant... absorbing volume changes due to lithium ion cycling

Methodology Applied
Scientific EffectVolume change absorption: Elasticity

Implementation Method 2

the conductive polymer is doped with a dopant... forming a good electron conductive network

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250192144A1Negative electrode and negative electrode active material for secondary batteries, and secondary battery
Publication Date: 2025.06.12 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20250192144A1 patent drawing

AI summary

A negative electrode active material for secondary batteries including a composite particle containing a conductive polymer and Si-containing particles. In the composite particle, a plurality of the Si-containing particles are linked together via the conductive polymer, and the conductive polymer is doped with a dopant.