Semiconductor Structure With Doped Silicon Oxidation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current memory devices face challenges in achieving high element density and small memory cell size due to scaling limitations, which restricts their performance and capacity.

Innovation Solution

A semiconductor structure is manufactured by stacking silicon-containing conductive materials with different dopant conditions, thermally oxidizing them to form insulating oxide structures and conductive layers with a bird's beak profile, enabling precise control over oxide diffusion rates and maintaining excellent conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If 3D stack memory device is used to improve memory device density, then memory capacity and cost per cell are increased, but scaling limitation of memory cell size remains bigger than 50 nm

Engineering Contradiction:
Improvememory device densityVSAvoidmemory cell size scaling
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent transitions from planar 2D memory structures to vertical 3D stacked structures, enabling memory cells to be arranged in multiple layers above the substrate. This dimensional change allows significant increase in memory density without proportionally increasing the footprint area, while the specific structure design maintains manufacturability at advanced node dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where multiple conductive layers (first conductive layer, second conductive layer, third conductive layer) are stacked vertically, with each layer containing multiple memory cells that are nested within the same vertical column. This nesting approach maximizes the use of vertical space to increase density.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If memory cell size is reduced to increase element density, then memory capacity is improved, but performance is limited due to element material constraints

Engineering Contradiction:
Improveelement densityVSAvoidmemory device performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the material parameters by using silicon-containing conductive materials with controlled doping conditions instead of conventional metals. The doping concentration and thermal oxidation parameters are optimized to achieve the desired balance between conductivity and dimensional stability at scaled dimensions, improving reliability while maintaining high density.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining silicon-containing conductive materials with silicon oxide insulating layers. This composite approach provides both the conductivity needed for memory operation and the dimensional stability required at small scales, overcoming the limitations of pure metallic interconnects.

Inventive Principle:
Principle #40Composite materials

3Reliability

If thermal oxidation is applied to silicon-containing conductive materials, then insulating oxide structures are formed, but bird's beak profile affects manufacturing precision

Engineering Contradiction:
Improveoxide formation qualityVSAvoidoxide structure profile control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary doping to the silicon-containing conductive materials before thermal oxidation. This preliminary action modifies the oxidation kinetics, creating a more uniform oxide growth rate that reduces the bird's beak profile effect. The pre-doped regions control where oxidation occurs most rapidly, allowing better profile control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent optimizes thermal oxidation parameters including temperature, time, and oxygen partial pressure to control the oxidation rate. By carefully adjusting these parameters, the oxidation process produces oxide layers with reduced bird's beak profiling while maintaining complete conversion of the silicon-containing materials to insulating oxide structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the creation of semiconductor structures with small feature sizes and improved performance, enhancing memory device density and capacity while overcoming scaling limitations.

Implementation Method 1

The first silicon-containing conductive material and the second silicon-containing conductive material are thermally oxidized for turning the first silicon-containing conductive material wholly into an insulating oxide structure, and the second silicon-containing conductive material into a silicon-containing conductive structure and an insulating oxide layer on the surface of the silicon-containing conductive structure

Methodology Applied
Scientific EffectThermal oxidation: Oxidation

Data Source

PatentUS9087825B2Semiconductor structure and method for manufacturing the same
Publication Date: 2015.07.21 MACRONIX INTERNATIONAL CO LTD
  • US9087825B2 patent drawing
  • US9087825B2 patent drawing
  • US9087825B2 patent drawing

AI summary

A semiconductor structure and a method for manufacturing the same are provided. The method comprises following steps. A first silicon-containing conductive material is formed on a substrate. A second silicon-containing conductive material is formed on the first silicon-containing conductive material. The first silicon-containing conductive material and the second silicon-containing conductive material have different dopant conditions. The first silicon-containing conductive material and the second silicon-containing conductive material are thermally oxidized for turning the first silicon-containing conductive material wholly into an insulating oxide structure, and the second silicon-containing conductive material into a silicon-containing conductive structure and an insulating oxide layer.