Doped STI Structure for Ge NMOS Source/Drain Diffusion Control

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Solution Overview

Problem

Ge-rich n-MOS transistors face significant performance degradation due to n-type dopant diffusion from the source and drain regions into adjacent shallow trench isolation regions during high-temperature semiconductor fabrication, leading to high S/D contact resistance and poor conductivity.

Innovation Solution

Incorporating STI regions doped with an n-type impurity, such as phosphorous, adjacent to the source and drain regions to inhibit dopant diffusion, creating a dopant reflection effect that maintains dopant concentration and reduces diffusion gradients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-temperature fabrication processes are used, then semiconductor device formation is completed, but n-type dopant diffuses from source/drain regions into STI regions causing performance degradation

Engineering Contradiction:
Improvefabrication process completionVSAvoidtransistor performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The STI region is pre-doped with n-type dopant before the main fabrication process. This preliminary doping creates a dopant reservoir that prevents unwanted diffusion during subsequent high-temperature processing steps, thereby maintaining transistor performance while allowing complete fabrication process execution.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The doped STI region acts as an intermediary between the source/drain regions and the surrounding environment. By introducing a controlled dopant concentration in the STI, it mediates the diffusion process, preventing excessive dopant migration from source/drain while allowing necessary fabrication heat treatment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If dopant concentration in source/drain regions is increased, then conductivity is improved, but dopant diffusion into STI regions increases causing performance degradation

Engineering Contradiction:
ImproveconductivityVSAvoiddopant concentration
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent converts the harmful effect of dopant diffusion into a beneficial outcome by pre-doping the STI region. The same diffusion mechanism that causes loss of dopant from source/drain is harnessed to maintain equilibrium dopant concentrations, as dopant naturally equilibrates between the doped STI and source/drain regions, preserving both conductivity and preventing excessive diffusion.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The invention changes the parameter of STI region dopant concentration from zero (undoped) to a controlled non-zero value (doped). This parameter change fundamentally alters the diffusion dynamics, creating a dopant gradient that prevents excessive dopant loss from source/drain regions while maintaining necessary conductivity.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If standard undoped STI regions are used, then fabrication is simpler, but dopant diffusion into STI regions causes high S/D contact resistance

Engineering Contradiction:
Improvefabrication simplicityVSAvoidS/D contact resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the dopant concentration parameter of the STI region from standard undoped conditions to a specifically controlled doped state. This single parameter change addresses the S/D contact resistance issue by preventing dopant diffusion, while the doping process can be integrated into existing fabrication sequences, maintaining reasonable manufacturing simplicity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The doped STI regions effectively prevent dopant diffusion, enhancing Ge-rich transistor performance by maintaining dopant levels and improving S/D contact resistance, especially in sub-30 nm technology.

Implementation Method 1

n-type dopant diffusion from the source and drain regions into adjacent shallow trench isolation regions

Methodology Applied
Scientific EffectDopant diffusion: Diffusion

Implementation Method 2

creating a dopant reflection effect that maintains dopant concentration and reduces diffusion gradients

Methodology Applied
Scientific EffectDopant reflection effect: Reflection

Data Source

PatentUS12550401B2Doped STI to reduce source/drain diffusion for germanium NMOS transistors
Publication Date: 2026.02.10 INTEL CORP
  • US12550401B2 patent drawing
  • US12550401B2 patent drawing
  • US12550401B2 patent drawing

AI summary

Integrated circuit transistor structures are disclosed that reduce n-type dopant diffusion, such as phosphorous or arsenic, from the source region and the drain region of a germanium n-MOS device into adjacent shallow trench isolation (STI) regions during fabrication. The n-MOS transistor device may include at least 75% germanium by atomic percentage. In an example embodiment, the STI is doped with an n-type impurity, in regions of the STI adjacent to the source and/or drain regions, to provide dopant diffusion reduction. In some embodiments, the STI region is doped with an n-type impurity including Phosphorous in a concentration between 1 and 10% by atomic percentage. In some embodiments, the thickness of the doped STI region may range between 10 and 100 nanometers.