DOPO-Based Electrolyte Additives for High-Voltage Cathode Stability

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Solution Overview

Problem

High voltage Li-ion batteries face stability issues due to electrochemical oxidation of cathode materials, leading to structural breakdown and capacity loss, especially at extreme temperatures, where the Solid Electrolyte Interface (SEI) and Cathode Electrolyte Interface (CEI) stability are compromised, necessitating improved electrolyte components for safe and efficient cycling.

Innovation Solution

The use of DOPO-based molecules as electrolyte additives in combination with aprotic organic solvents and metal salts, incorporating silyl-based groups or unsaturated terminal groups, forms a stable silicon-containing film on electrodes, preventing electrolyte-electrode reactions and enhancing long-term performance by forming a protective film and improving solubility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high voltage cathode materials are used to increase energy density, then battery capacity and energy density are improved, but cathode material stability deteriorates due to electrochemical oxidation

Engineering Contradiction:
Improveenergy densityVSAvoidcathode material stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces DOPO-based additives as intermediary substances between the high voltage cathode material and the electrolyte. These additives form protective interface films that mediate the interaction, preventing direct electrochemical oxidation of the cathode material while allowing lithium ion transport, thus resolving the contradiction between achieving high energy density and maintaining cathode stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical composition parameters of the electrolyte by incorporating specific DOPO-based derivatives with different functional groups (silyl, phosphonic acid, etc.). This changes the interface formation characteristics and electrochemical stability window, enabling the system to operate at higher voltages without cathode degradation, thereby simultaneously achieving higher energy density and maintaining stability

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If traditional carbonate-based electrolytes are used, then lithium ion transport is enabled, but SEI and CEI layer stability is compromised at high temperatures

Engineering Contradiction:
Improvelithium ion transportVSAvoidinterface layer stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent creates a composite electrolyte system combining traditional carbonate-based solvents (for lithium ion transport) with DOPO-based additive molecules (for interface stabilization). This composite approach allows the electrolyte to simultaneously provide efficient ion conduction through the carbonate component and form stable, temperature-resistant protective films through the DOPO component, resolving the contradiction between ease of operation and reliability at high temperatures

Inventive Principle:
Principle #40Composite materials

3Reliability

If electrolyte additives are added to stabilize cathode, then cathode stability is improved, but electrolyte complexity increases

Engineering Contradiction:
Improvecathode stabilityVSAvoidelectrolyte composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs DOPO-based molecules that perform multiple functions simultaneously: they form protective films on the cathode surface, stabilize the electrolyte at high temperatures, enable high voltage operation, and maintain good lithium ion transport. This multi-functionality reduces the need for multiple separate additives, thereby improving cathode stability without proportionally increasing electrolyte complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The DOPO-based electrolytes enhance the cycle life and storage characteristics of Li-ion batteries at high voltages and temperatures, reducing gas generation and maintaining performance by stabilizing the cathode and forming a protective film on electrodes.

Implementation Method 1

electrochemical oxidation of the cathode materials

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 2

forms a stable silicon-containing film on electrodes

Methodology Applied
Scientific EffectFilm formation: Deposition (physical)

Implementation Method 3

The shuttling of positive and negative ions between the battery electrodes is the main function of the electrolyte

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 4

an aprotic organic solvent; and a metal salt

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS20240039046A1Modified DOPO based battery electrolyte additives
Publication Date: 2024.02.01 SIONIC ENERGY INC
  • US20240039046A1 patent drawing
  • US20240039046A1 patent drawing
  • US20240039046A1 patent drawing

AI summary

An electrolyte containing a DOPO-based molecule; an aprotic organic solvent; and a metal salt and an electrochemical energy storage device containing the electrolyte is disclosed.