Dose Dial Button Plate for Stable Drug Injector Operation

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Solution Overview

Problem

Existing drug injectors require specialized skills for use and lack user-friendly features for dose setting and delivery confirmation, with a need for improved stability and simplicity in operation.

Innovation Solution

A drug injection control device with a button plate positioned in the dose dial, allowing a stable linear motion of the injection button, and incorporating a torsion spring mechanism for dose setting and drug delivery through a rotatable dose dial.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the injection button is positioned directly in the dose dial without a button plate, then the device structure is simpler, but the injection button operation becomes unstable and unreliable

Engineering Contradiction:
Improveinjection button operation stabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A button plate is introduced as an intermediary component between the dose dial and the injection button. The button plate serves as a mediator that receives the rotational motion from the dose dial and converts it into stable linear motion for the injection button, ensuring reliable operation while maintaining structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device is segmented into distinct functional components: the dose dial for dose selection, the button plate for motion conversion and support, and the injection button for drug delivery. This segmentation allows each component to perform its specific function optimally while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a button plate is added to support the injection button, then the injection button operation becomes stable, but the manufacturing complexity increases

Engineering Contradiction:
Improveinjection button operation stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The button plate is integrated with the dose dial structure, merging two components into a unified assembly. This integration simplifies manufacturing by reducing the number of separate parts and assembly steps while maintaining the functional benefits of the button plate for stable injection button operation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables stable and user-friendly drug injection with simplified dose setting and delivery confirmation, enhancing usability and reducing manufacturing complexity.

Implementation Method 1

an injection amount setting module 100 to set an amount of the drug to be injected by storing a twisting moment in a torsion spring 140 positioned in the housing 10

Methodology Applied
Scientific EffectTorsion spring: Torsion Spring

Data Source

PatentUS12569623B2Drug injection control device having stable operation structure of injection button through button plate positioned in dose dial
Publication Date: 2026.03.10 POONGLIM PHARMATECH
  • US12569623B2 patent drawing
  • US12569623B2 patent drawing
  • US12569623B2 patent drawing

AI summary

A drug injection control device has a structure in which a rod lock screw-coupled to an outer circumferential surface of a piston rod can only make a linear motion under restricted rotation in a rod holder with the rotation of a rod guide and the sub-linear motion of the piston rod. When an injection amount of drug is preset through an injection amount setting module configured to make a rotational motion with a dose dial in a housing to set the amount of drug to be injected by storing the twisting moment in a torsion spring, a button plate is fixed and positioned in the dose dial to perform a function of supporting a button spring, and an injection button is slidably coupled through the button plate, so the injection button rotates simultaneously with the rotation of the dose dial, but allows a stable pushing operation through the button plate.