Dose Dial Sleeve Mechanism for Priming Drug Delivery Devices
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Solution Overview
Problem
Pen type drug delivery devices often suffer from manufacturing tolerance differences that result in an initial gap between the spindle and cartridge bung, leading to inaccurate dose delivery, as the spindle may not be in contact with the bung during assembly, causing a loss of medication equivalent to 0-0.14 milliliters on the first dose.
Innovation Solution
A dose setting mechanism featuring a dose dial sleeve that rotates on a circumferential path during priming and a helical path during dose setting, with non-return elements to prevent back movement, ensuring the spindle is aligned with the cartridge bung before the first dose is administered, and a method that requires priming before setting the first dose to eliminate the initial gap issue.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the device is assembled with standard manufacturing tolerances without pre-loading the bung, then the device is easier to manufacture and assemble, but an initial gap forms between the spindle and cartridge bung causing dose inaccuracy
Solution Approach 1:
The patent applies preliminary action by requiring the user to perform a priming operation before the first dose administration. During this priming step, the spindle is advanced to contact the cartridge bung and dispense a small volume of medication, which eliminates the initial gap that would otherwise cause dose inaccuracy. This preliminary action ensures that subsequent doses are delivered accurately without requiring tighter manufacturing tolerances or pre-loading the bung during assembly.
2Manufacturing precision
If the spindle is pre-loaded axially in contact with the bung during assembly, then dose accuracy is improved, but the device complexity and assembly difficulty increase
Solution Approach 1:
The patent applies self-service by designing the device to automatically establish proper spindle-bung contact through the user's own priming operation. Instead of requiring the manufacturer to pre-load the bung axially during assembly (which would increase assembly complexity), the device is designed so that the first user operation naturally advances the spindle to contact the bung and eliminate the gap, thereby achieving dose accuracy without increasing device complexity or assembly difficulty.
3Manufacturing precision
If the initial gap between spindle and bung is reduced through tighter tolerances, then dose accuracy is improved, but manufacturing cost and complexity increase
Solution Approach 1:
The patent eliminates the need for tight manufacturing tolerances by introducing a preliminary priming action. The device is designed with standard tolerances that allow an initial gap to exist, but the priming operation (performed by advancing the spindle during the first use) closes this gap and establishes accurate dose delivery. This approach maintains ease of manufacture with standard tolerances while achieving the desired gap control and dose accuracy through the preliminary priming action rather than through costly tight tolerances.
Data Source
AI summary
A method and system for priming a drug delivery device. The drug delivery device includes a dose dial sleeve and an internal housing portion. The dose dial sleeve is coupled to the internal housing. The dose dial sleeve rotates on a substantially circumferential rotational path during priming of the drug delivery device. Further, the dose dial sleeve rotates on a helical path during dose setting of the drug delivery device.


