Dosimetry System for Real-Time Radiation Monitoring

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Solution Overview

Problem

Existing dosimetry systems for monitoring radiation exposure in electronic circuitry during X-ray inspections lack real-time accumulation data, risking damage from excessive radiation exposure without adequate protection mechanisms.

Innovation Solution

A dosimetry system comprising a support structure, detectors, a signal processing unit, and a computing device that detects radiation levels, processes signals, and determines accumulated radiation exposure, enabling real-time monitoring and automatic control of X-ray sources to prevent overexposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If multiple X-ray inspections are performed on electronic circuitry, then inspection quality and manufacturing precision are improved, but radiation exposure to the electronics increases and may cause damage

Engineering Contradiction:
Improveinspection qualityVSAvoidradiation exposure
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The system continuously monitors radiation exposure levels in real-time during X-ray inspections and provides feedback to the control system. When the accumulated radiation dose approaches the damage threshold of the electronics, the system automatically adjusts or halts the inspection process, enabling multiple inspections while preventing radiation-induced damage

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system determines the radiation damage threshold for specific electronic components before conducting inspections. By establishing these preliminary safety limits and integrating them into the inspection control logic, the system can perform multiple inspections within safe radiation boundaries, thereby improving inspection quality without exceeding damage thresholds

Inventive Principle:
Principle #10Preliminary action

2Reliability

If real-time radiation monitoring is implemented, then protection from overexposure is improved, but system complexity increases due to additional detectors and signal processing components

Engineering Contradiction:
Improveprotection from overexposureVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The radiation detectors and signal processing unit serve multiple functions: they monitor radiation levels in real-time, accumulate dose data, compare readings against predetermined thresholds, and trigger automatic shutdown commands. This multi-functionality reduces the need for separate protection systems, thereby improving reliability without proportionally increasing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A microcontroller acts as an intermediary between the radiation detectors and the X-ray source control system. The microcontroller receives radiation signals, processes the data, determines when thresholds are exceeded, and automatically commands the X-ray source to shut down. This intermediary simplifies the control architecture while ensuring reliable protection against overexposure

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively monitors and controls radiation exposure, preventing damage to electronic devices by providing real-time data on accumulated radiation levels and automatically halting X-ray inspections when thresholds are exceeded, ensuring safe and effective testing.

Implementation Method 1

Each detector is configured to detect radiation and generate a radiation electronic signal whose level varies according to an amount of radiation to which the detector is exposed

Methodology Applied
Scientific EffectRadiation detection: Photoelectric Effect

Data Source

PatentUS20240159918A1Dosimetry system for monitoring electronics radiation exposure
Publication Date: 2024.05.16 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES LLC
  • US20240159918A1 patent drawing
  • US20240159918A1 patent drawing
  • US20240159918A1 patent drawing

AI summary

A dosimetry system for monitoring radiation exposure for a device under inspection comprises a support structure, a plurality of detectors, a signal processing unit, and a computing device. The support structure includes an upper surface on which the device under inspection is positioned. The detectors are positioned in proximity to the device under inspection. Each detector is configured to detect radiation and generate a radiation electronic signal whose level varies according to an amount of radiation to which the detector is exposed. The signal processing unit is configured to receive the radiation electronic signal from each detector and output data derived from the radiation electronic signals. The computing device is configured to receive the data from the signal processing unit and determine an accumulated radiation level for each detector.