Cleaning Product Dosing Machine With Container ID and Dilution Control
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Solution Overview
Problem
Establishments requiring frequent cleaning services face challenges with manual refilling of concentrated cleaning products, leading to inconsistent dilution, waste, health risks, and lack of consumption control, while existing dosing machines lack structural and constitutive features similar to the proposed solution.
Innovation Solution
A dosing machine for concentrated cleaning products that automatically mixes products with water, identifies container type, and controls dilution, featuring load cells, identification codes, and electronic control for safe, efficient refilling and monitoring.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual refilling of concentrated cleaning products is used, then operational simplicity is maintained, but dilution consistency deteriorates and product waste increases
Solution Approach 1:
The system performs self-service through automatic detection of container type via identification codes and automated dispensing of concentrated products with precise water mixing ratios, eliminating manual intervention while maintaining operational simplicity
Solution Approach 2:
The patent replaces manual mechanical refilling operations with an automated electronic control system that reads identification codes, calculates required amounts, and automatically dispenses products with precise water mixing ratios
2Device complexity
If manual refilling is used, then device complexity is low, but health risks and safety concerns increase
Solution Approach 1:
The system eliminates human contact with concentrated products by implementing self-service automated dispensing, where the machine automatically detects container types and dispenses precise amounts without manual intervention
Solution Approach 2:
The patent introduces an automated dispensing system as an intermediary between the concentrated product containers and the final diluted solution, eliminating direct human contact with potentially harmful concentrated products
3Loss of substance
If concentrated products are used to reduce container usage, then environmental benefit increases, but control over product consumption deteriorates
Solution Approach 1:
The system implements feedback through electronic monitoring that tracks consumption of concentrated products, automatically records usage data, and provides real-time information about product levels and consumption patterns to maintain control
Solution Approach 2:
The patent replaces manual tracking and estimation of product consumption with an automated electronic monitoring system that precisely measures and records consumption data, providing accurate control information
4Manufacturing precision
If automated dosing machine is implemented, then dilution precision is improved, but device complexity increases
Solution Approach 1:
The system achieves universality by implementing a multi-functional integrated machine that combines identification code reading, automatic dispensing, water mixing, and consumption monitoring capabilities in a single device, reducing overall system complexity
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables controlled, safe, and efficient refilling of cleaning products, reducing container use and waste, while providing remote monitoring and consumption tracking, enhancing user safety and operational efficiency.
Implementation Method 1
the inclusion of means, preferably a load cell, to detect whether the container is empty or not and to determine the exact quantity of diluted product that the machine must dispense
Data Source
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AI summary
The invention relates to a dispensing machine for dispensing concentrated cleaning products comprising several containers (5) of different concentrated products connected with a water supply conduit (6) in a distributor (7), where they are mixed in a certain dosage in a pre-established proportion and are poured into a container (9), wherein the machine comprises a first outlet opening (8), intended for filling a first type of hand-held refilling container (9), suitable for placement in a housing (10) provided in an accessible manner in the casing (2), and a second outlet opening (11) provided for filling a second type of container (12) located externally to the casing (2).