Dosing Rotary Volumetric Pump for Rocket Propellant Supply

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current liquid propellant supply systems for rocket engines face challenges in precise control of propellant flow, especially during transition conditions, leading to thrust profile deviations and structural integrity issues, due to indirect pressure-based control methods which result in high Minimum Impulse Bit and increased inert mass.

Innovation Solution

The implementation of a liquid propellant supply assembly using dosing rotary volumetric pumps, which control propellant flow directly into the combustion chamber, allowing for precise and continuous control of propellant flow rates, reducing pressure dependence and minimizing inert mass by using low-pressure tanks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If indirect pressure-based control is used, then the system is simpler to implement, but the control precision and dynamics are insufficient

Engineering Contradiction:
Improvecontrol system complexityVSAvoidflow control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the indirect mechanical pressure-based control system with a direct electronic control system using a dosing pump. The dosing pump is controlled by a control unit that directly regulates the propellant flow rate, eliminating the need for complex pressure modulation and flow control valves. This substitution of control mechanisms achieves both simplicity and precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stress or pressure

If high-pressure tanks are used, then the propellant can be supplied at sufficient pressure, but the inert mass increases

Engineering Contradiction:
Improvepropellant supply pressureVSAvoidinert mass
Core Design Contradiction:
Stress or pressureVSWeight of moving object

Solution Approach 1:

The patent employs a dosing pump that can dynamically adjust its output pressure and flow rate as needed. Instead of using high-pressure tanks that maintain constant high pressure, the dosing pump supplies propellant at variable pressure levels, providing sufficient pressure for combustion while significantly reducing the inert mass of the propellant storage system.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If complex compensation operations are used, then the flow control accuracy improves, but the device complexity increases

Engineering Contradiction:
Improveflow control accuracyVSAvoidcompensation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The dosing pump is designed with inherent flow control capabilities that eliminate the need for external compensation operations. The pump's dosing mechanism automatically maintains accurate flow control through its internal design, such as precision metering chambers or controlled displacement mechanisms, without requiring additional compensation valves or complex control circuits.

Inventive Principle:
Principle #25Self-service

4Power

If pressure loss modulation is used for thrust splitting, then the thrust control is achieved, but the system complexity and pressure requirements increase

Engineering Contradiction:
Improvethrust control capabilityVSAvoidpropellant supply system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The dosing pump performs preliminary action by precisely metering and dosing the propellant flow before it enters the combustion chamber. By controlling the flow rate at the source, the system achieves thrust splitting and modulation without needing complex pressure loss modulation devices, valves, or additional flow control elements downstream in the propellant supply system.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate control of thrust and mixing ratios, reducing structural stresses and inert mass, while improving specific impulse and compactness of the rocket engine, and minimizing pressure disturbances and cavitation risks.

Implementation Method 1

a dosing rotary volumetric pump (18) arranged in a pipe (16) between an outlet (10A) for the propellant from the tank (10) and an inlet (15) for the propellant in the injector nozzles (7) or in the combustion chamber (5)

Methodology Applied
Scientific EffectVolumetric pumping: Pump

Implementation Method 2

a combustion chamber (5) for the propellant and a known convergent-divergent nozzle (6) configured to generate a useful propulsion thrust when traversed by gases generated inside the combustion chamber (5)

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

a known convergent-divergent nozzle (6) configured to generate a useful propulsion thrust when traversed by gases generated inside the combustion chamber (5)

Methodology Applied
Scientific EffectDe Laval nozzle effect: De Laval Nozzle

Data Source

PatentEP4257817A1Liquid propellant supply assembly for a rocket engine
Publication Date: 2023.10.11 FINIS TERRAE SRL
  • EP4257817A1 patent drawingFigure 1
  • EP4257817A1 patent drawingFigure 2
  • EP4257817A1 patent drawingFigure 3

AI summary

A combustion chamber (5) of a rocket engine (35) for a spacecraft is supplied with one or more liquid propellants stored in corresponding containing tanks (10, 37) under low pressure and moved toward the combustion chamber (5) by corresponding dosing rotary volumetric pumps (18, 38) under the control of a command, control, and synchronisation unit (22) configured to vary the rotation speed of each dosing rotary volumetric pump (18, 38) and to supply a flow of each propellant, which can be varied according to a required rocket engine operating profile, into the combustion chamber (5) .