Dosing Pump Sleeve With Orthogonal Elongated Ports

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Solution Overview

Problem

Existing pumps for dosing fluids face challenges in achieving high levels of control and consistency in dosing performance, particularly in manufacturing multiple pumps to the same design without increasing complexity and cost.

Innovation Solution

A pumping assembly with a sleeve and plunger design featuring elongated ports orthogonal to the direction of reciprocation, allowing for precise control of the dosing process, and optionally using harder materials for critical components to ensure accurate and reproducible dosing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional pump designs are used, then manufacturing is simpler, but dosing control accuracy and consistency between pumps deteriorates

Engineering Contradiction:
Improvedosing control accuracyVSAvoidpump structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention applies local quality by making the ports elongated specifically in the direction orthogonal to the plunger reciprocation direction, while other parts of the pump structure remain conventional. This localized modification to the port geometry provides precise control over fluid flow timing and dosage without requiring complex changes to the entire pump structure, thereby achieving high dosing accuracy while maintaining manufacturing simplicity.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If conventional pump designs are used, then manufacturing cost is lower, but consistency in dosing performance between different pumps deteriorates

Engineering Contradiction:
Improvedosing consistencyVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The elongated port configuration focuses manufacturing precision requirements on a specific geometric feature (the port elongation in the orthogonal direction) rather than requiring high precision across all pump components. This localized approach ensures consistent dosing performance between different pumps while keeping the overall manufacturing process and costs relatively low, as only the port geometry requires precise control.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If the port is elongated orthogonal to reciprocation direction, then dosing control precision is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedosing start control precisionVSAvoidport geometry complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The port is elongated specifically in the direction orthogonal to the plunger reciprocation direction, creating a localized geometric feature that precisely controls the timing and precision of dosing start. This targeted modification to port geometry provides superior dosing control without requiring complex mechanisms or additional components, as the elongation itself serves as the precise control feature.

Inventive Principle:
Principle #3Local quality

4Manufacturing precision

If harder materials are used for critical components, then dosing accuracy and reproducibility are improved, but manufacturing cost increases

Engineering Contradiction:
Improvedosing reproducibilityVSAvoidmaterial cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Harder materials are applied specifically to critical components such as the sleeve and plunger that directly interact with the fluid and define dosing geometry, while other non-critical parts of the pump can be made from less expensive materials. This selective material application ensures high dosing accuracy and reproducibility where needed, while controlling overall manufacturing costs by not over-engineering non-critical components.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2402609B1Pump for dosing fluids
Publication Date: 2018.12.19 DELPHI INT OPERATIONS LUXEMBOURG SARL
  • EP2402609B1 patent drawingFigure 1
  • EP2402609B1 patent drawingFigure 2A~2D
  • EP2402609B1 patent drawingFigure 3

AI summary

A pumping assembly is provided which is suitable for use in a variety of dosing pumps. The pumping assembly comprises a pump body with a pump bore, and a sleeve fixed within the pump bore. The sleeve has a first end, a second end and a sleeve bore. A plunger is adapted to enter the first end of the sleeve and to reciprocate within the sleeve bore. The sleeve has at least one port to allow fluid flow through a wall of the sleeve. The, or each, port is elongated in a direction substantially orthogonal to a direction of reciprocation.