Dot-on-dot printing halftone graininess reduction via sequential color conversion
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Solution Overview
Problem
Inkjet devices capable of dot-on-dot printing face challenges in minimizing halftone dot graininess in color images, particularly in multi-color systems, where existing methods like inverted screens are limited and often result in visible artifacts and clumping of dots.
Innovation Solution
A method that performs a CMYK to CMYKRGB conversion to minimize the use of more visible dots by calculating output color dot coverages sequentially in decreasing order of brightness, ensuring the least visible dots are used first, thereby reducing halftone graininess, especially in mid to darker tone areas.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a single half-toning screen is used for dot-on-dot printing with multiple colors, then the printing process is simplified, but the spatial frequency is reduced and the image appears grainy with widely spaced dots
Solution Approach 1:
The patent divides the printing process into separate passes for different color groups (e.g., CMYK and RGB). Each pass uses its own optimized half-toning screen, allowing each screen to be designed for optimal dot distribution without compromise. This segmentation resolves the contradiction by maintaining simple individual processes while achieving high overall image quality through multiple specialized passes.
2Object-affected harmful factors
If inverted screens are used for two-color systems, then overlapping droplets are avoided at less than full coverage printing, but clumps of adjacent dots are generated and image quality deteriorates
Solution Approach 1:
The patent applies inverted screens strategically to specific color groups (e.g., using inverted CMYK screen for one pass and regular RGB screen for another pass, or vice versa). This selective inversion prevents overlapping droplets in specific color combinations while avoiding the dot clumping problem that would occur if inversion were applied uniformly to all colors. The contradiction is resolved by applying the inversion principle selectively rather than universally.
3Object-affected harmful factors
If shifted screen approach is employed for three and four color systems, then pure dot-on-dot printing is avoided for some colors, but increased graininess and unwanted low frequency artifacts including Moiré patterns are generated
Solution Approach 1:
The patent introduces a temporal dimension by using multiple printing passes with different screen configurations. Instead of trying to solve the dot-on-dot problem within a single spatial plane (which causes graininess and Moiré), the solution moves to multiple temporal layers where each pass handles specific color groups with optimized screens. This dimensional transition from single-plane to multi-pass approach resolves the contradiction by eliminating harmful dot-on-dot printing without generating artifacts.
4Ease of operation
If uncorrelated screens are used for different colors, then dots do not align with each other, but printed patterns are randomly located and graininess increases
Solution Approach 1:
The patent changes the correlation parameter between screens for different color groups. Instead of using completely uncorrelated screens (which cause random dot patterns) or identical screens (which cause aligned dot patterns), the invention uses screens with controlled partial correlation - screens that are related but not identical, creating a balance where dots are sufficiently distributed without complete alignment. This parameter adjustment resolves the contradiction between preventing dot alignment and maintaining image uniformity.
Data Source
AI summary
What is disclosed is a novel system and method for minimizing dot visibility in color marking devices capable of dot-on-dot printing. The present method achieves minimum dot visibility for a given dispersed-dot screen by performing a CMYK to CMYKRGB conversion which uses less visible dots as much as possible before more visible dots are introduced. The output color dot coverages are calculated sequentially to minimize the coverage of more visible dots in a decreasing order of brightness. Resulting images have noticeably reduced halftone graininess, particularly in the mid to darker tone areas. The present method is also computationally efficient.


