Dot Recording Apparatus Banding Reduction via Super Cell Segmentation

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Solution Overview

Problem

Conventional dot recording apparatuses experience image quality deterioration due to banding issues along elongated boundary lines formed by rectangular pixel groups, leading to conspicuous image defects.

Innovation Solution

A dot recording apparatus with a recording head and mechanisms for multi-pass recording, where super cell regions have boundary lines not parallel to the main or sub-scanning directions, and the number of unit super cells varies along the recording head, reducing the visibility of banding and joint stripes by overlapping regions and adjusting dot recording ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If rectangular pixel groups are used for dot recording, then the recording structure is simple and easy to implement, but elongated boundary lines are formed causing conspicuous banding and image quality deterioration

Engineering Contradiction:
Improverecording structure simplicityVSAvoidbanding and image quality deterioration
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention divides the recording head into multiple unit super cells, each capable of independently controlling dot recording. This segmentation allows the boundary lines between super cell regions to be non-parallel, breaking the elongated boundary lines that cause banding while maintaining the simplicity of the recording structure through modular unit super cell design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces asymmetric boundary line orientations by making at least one boundary line between adjacent super cell regions non-parallel to either the main scanning direction or the sub-scanning direction. This asymmetric arrangement prevents the formation of long parallel boundary lines that cause conspicuous banding, while the asymmetric unit super cell configuration maintains structural simplicity

Inventive Principle:
Principle #4Asymmetry

2Device complexity

If the number of unit super cells is equal throughout the recording head, then the structure is uniform and simple to control, but joint stripes become conspicuous at the end portion

Engineering Contradiction:
Improvecontrol simplicityVSAvoidjoint stripe conspicuousness
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The invention applies local quality by varying the number of unit super cells at different positions along the main scanning direction. Specifically, the number of unit super cells at the end portion is made smaller than at the center portion, which reduces joint stripe conspicuousness at the end while maintaining uniform control through the standardized unit super cell structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention introduces dynamic adjustment of the number of unit super cells along the main scanning direction. The control unit dynamically determines the number of unit super cells to be recorded at each position, allowing the system to adapt to position-dependent requirements and reduce joint stripe effects at the end portion while maintaining overall control simplicity

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If boundary lines are made non-parallel to reduce banding, then image quality improves, but the complexity of defining and controlling super cell regions increases

Engineering Contradiction:
Improvebanding reductionVSAvoidsuper cell region definition complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention segments the recording head into standardized unit super cells, which simplifies the definition of super cell regions even when boundary lines are non-parallel. Each unit super cell is a discrete, controllable unit that can be independently managed by the control unit, reducing the complexity of handling irregular boundary configurations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention handles non-parallel boundary lines by introducing a super cell region level that encompasses multiple unit super cells. This dimensional approach allows the system to manage complex boundary geometries through hierarchical organization, where super cell regions can be defined in terms of unit super cell combinations, simplifying control while maintaining non-parallel boundaries for banding reduction

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9493020B2Dot recording apparatus, dot recording method, computer program therefor, and method of manufacturing recording medium
Publication Date: 2016.11.15 SEIKO EPSON CORP
  • US9493020B2 patent drawing
  • US9493020B2 patent drawing
  • US9493020B2 patent drawing

AI summary

A dot recording apparatus forms dots on a recording medium while relatively moving a recording head that includes a plurality of nozzles and the recording medium in a main scanning direction. The dot recording apparatus performs multi-pass recording in which dot recording on a main scanning line is completed by a plurality of main scanning passes. In dot recording in each main scanning pass, the dot recording is performed with a super cell region as a unit, the super cell region including one or more unit super cells formed as a dot group of one mass by some of the plurality of nozzles. In the same main scanning pass, the number of unit super cells recorded by m nozzles at an end portion of the recording head is smaller than the number of unit super cells recorded by m nozzles at a center portion of the recording head.