Dot Region Interface for Chalcopyrite Solar Cell Oxidation

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Solution Overview

Problem

Chalcopyrite solar cells used as top cells in multi-junction solar cells face challenges in forming a favorable contact due to oxidation at the interface with transparent electrodes, leading to reduced efficiency.

Innovation Solution

Incorporating a dot region between the transparent electrode and the light-absorbing layer with high translucency and an aperture ratio of 50% or more, using metal or conductive oxide dots that inhibit oxidation and facilitate a favorable contact, thereby improving open voltage and conversion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a light-absorbing layer is directly produced on the transparent electrode, then the structure is simple, but the interface oxidizes so that a favorable contact cannot be formed and efficiency barely increases

Engineering Contradiction:
Improvestructure complexityVSAvoidcontact quality
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces a dot region comprising metal or conductive oxide dots as an intermediary layer between the transparent electrode and the light-absorbing layer. This dot region prevents oxidation at the interface while maintaining electrical conductivity, thereby forming a favorable contact without significantly increasing structural complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses composite materials in the dot region, combining metal dots or conductive oxide dots with the transparent electrode and light-absorbing layer. This composite structure provides both oxidation protection and electrical conductivity, resolving the contradiction between simple structure and reliable contact

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If a transparent electrode is used to transmit light, then light transmission is enabled, but the interface with the light-absorbing layer oxidizes and efficiency increases barely

Engineering Contradiction:
Improvelight transmissionVSAvoidinterface stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The dot region acts as a protective intermediary between the transparent electrode and the light-absorbing layer, preventing oxidation at the interface while allowing light to pass through to the light-absorbing layer, thus maintaining both light transmission and interface stability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If the aperture ratio of the dot region is increased to enhance translucency, then light transmission improves, but the coverage for preventing oxidation may be reduced

Engineering Contradiction:
Improvelight transmissionVSAvoidoxidation prevention
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent optimizes parameters including the aperture ratio (50% or more), dot size (2-20 μm), and dot spacing to achieve a balance where sufficient light transmission is maintained while adequate oxidation prevention is provided. The specific parameter ranges ensure both translucency and protective function

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dot region effectively prevents oxidation, enhances the open voltage, and increases the conversion efficiency of the solar cell by ensuring a favorable contact and reducing interface recombination.

Implementation Method 1

the interface therebetween oxidizes so that a favorable contact cannot be formed... using metal or conductive oxide dots that inhibit oxidation

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Implementation Method 2

Solar cell, multi-junction solar cell, solar cell module, and photovoltaic system... a light-absorbing layer interposed between the first electrode and the second electrode

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11171253B2Solar cell, multi-junction solar cell, solar cell module, and photovoltaic system
Publication Date: 2021.11.09 KK TOSHIBA
  • US11171253B2 patent drawing
  • US11171253B2 patent drawing
  • US11171253B2 patent drawing

AI summary

A solar cell of an embodiment includes: a first electrode; a second electrode; a light-absorbing layer interposed between the first electrode and the second electrode; a dot region interposed between the first electrode and the light-absorbing layer, the dot region including dots.