Double-Boost Quadratic DC/DC Converter for High Voltage Transformation

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Solution Overview

Problem

Existing Boost-type DC/DC converters face efficiency issues when achieving high transformation ratios, particularly when coupling batteries with supercapacitors, leading to voltage instability and accelerated battery aging due to the need for high voltage transformation, which reduces overall efficiency and increases size, weight, and cost.

Innovation Solution

A current-reversible double-boost quadratic DC/DC converter topology is introduced, featuring a specific branch configuration with induction coils, switches, and capacitors, allowing for higher transformation ratios while maintaining efficiency by controlling switches to optimize duty cycles and minimize switching losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a standard Boost converter is used to achieve high voltage transformation ratios, then the voltage transformation capability is improved, but the efficiency deteriorates

Engineering Contradiction:
Improvevoltage transformation ratioVSAvoidconverter efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent divides the single high-ratio Boost converter into two cascaded Boost converters with intermediate voltage stages. The first Boost converter transforms input voltage to an intermediate voltage, and the second Boost converter transforms the intermediate voltage to the final high voltage. This segmentation allows each converter to operate at moderate transformation ratios, maintaining high efficiency while achieving the required overall voltage transformation.

Inventive Principle:
Principle #1Segmentation

2Power

If the duty cycle is increased to achieve higher transformation ratios, then the voltage transformation capability is improved, but the switching losses increase

Engineering Contradiction:
Improvevoltage transformation ratioVSAvoidswitching losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

By segmenting the transformation into two stages, each operating at moderate duty cycles (avoiding excessive duty cycles), the patent reduces switching losses in each stage compared to a single stage operating at very high duty cycle, while achieving the same overall transformation ratio.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a single Boost converter is used, then the device complexity is low, but the achievable transformation ratio is limited

Engineering Contradiction:
Improveconverter topologyVSAvoidtransformation ratio
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent employs two Boost converters connected in cascade, where the output of the first serves as the input to the second. This segmentation enables achieving high transformation ratios that would be difficult or inefficient in a single converter, while keeping each individual converter section relatively simple and well-understood.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If standard filtering elements are used with linear topology, then the voltage ripple is reduced, but the size and weight increase

Engineering Contradiction:
Improvevoltage rippleVSAvoidfiltering elements weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of stationary object

Solution Approach 1:

By segmenting the conversion into two stages with an intermediate voltage, the patent reduces the stress on individual filtering elements. Each stage operates with more moderate current and voltage stresses, allowing for smaller inductors and capacitors compared to a single stage design, thereby reducing overall size and weight while maintaining voltage ripple performance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This topology achieves higher transformation ratios with identical efficiency compared to prior art, reducing size, weight, and cost by stabilizing voltage fluctuations and extending the charge range of supercapacitors, thereby improving the overall electrical conversion chain efficiency.

Implementation Method 1

a first induction coil (L1), a first switch (Q1), a second induction coil (L2)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2599206B1Two-way current double-boost quadratic DC/DC converter
Publication Date: 2016.06.15 IFP ENERGIES NOUVELLES
  • EP2599206B1 patent drawingFigure 1~2
  • EP2599206B1 patent drawingFigure 3A~3B
  • EP2599206B1 patent drawingFigure 4~5

AI summary

The invention relates to a current-reversible double-boost quadratic DC/DC converter that can perform high turns ratios.