Double Capsule Oxygen Fugacity Control in High Pressure Solid Media

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Solution Overview

Problem

Conventional solid media assemblies face challenges in controlling oxygen fugacity at high temperature and pressure due to the use of materials that do not effectively manage oxygen levels, limiting the range of oxygen values that can be achieved for studying planetary or extraterrestrial materials.

Innovation Solution

A double capsule assembly is introduced, comprising an outer capsule made of refractory metal and an inner capsule made of a different material, with a metal-oxide powder layer between them to form an oxygen buffer, allowing precise control of oxygen fugacity across a wide range of values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional materials are used in the solid media assembly, then the assembly structure is simple and easy to manufacture, but the oxygen fugacity cannot be controlled at high temperature and pressure

Engineering Contradiction:
Improveoxygen fugacity controlVSAvoidassembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The capsule is divided into multiple functional layers: an outer capsule made of refractory metal and an inner capsule made of different material, with a metal-oxide powder layer positioned between them. This segmentation allows each layer to perform its specific function - the outer capsule provides structural integrity, the metal-oxide layer controls oxygen fugacity through buffer reactions, and the inner capsule contains the sample, thereby achieving oxygen fugacity control without compromising overall structural simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A metal-oxide powder layer is introduced as an intermediary substance between the inner and outer capsules. This intermediary layer acts as an oxygen buffer that chemically controls the oxygen fugacity in the system at high temperature and pressure, enabling precise control of oxygen levels without requiring complex external control mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If conventional solid media assembly is used, then the device is simple to operate, but the range of oxygen values that can be achieved is limited

Engineering Contradiction:
Improverange of oxygen valuesVSAvoidoperation simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The invention changes the chemical composition parameter of the capsule system by incorporating a metal-oxide powder layer with specific buffering characteristics. This parameter change enables the system to achieve a wide range of oxygen fugacity values by selecting different metal-oxide compositions, while the overall device operation remains simple as no additional complex control systems are required

Inventive Principle:
Principle #35Parameter changes

3Reliability

If refractory metal outer capsule with metal-oxide powder layer is used, then oxygen fugacity can be controlled across broad range, but the capsule structure becomes more complex

Engineering Contradiction:
Improveoxygen fugacity controlVSAvoidcapsule structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The capsule structure employs a nested configuration where the inner capsule is positioned within the outer capsule, and the metal-oxide powder layer is positioned in the space between them. This nesting arrangement achieves complex functionality - the outer capsule provides structural support, the intermediate metal-oxide layer controls oxygen fugacity, and the inner capsule contains the sample - while maintaining a compact and relatively simple overall structure

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the control of oxygen fugacity across a broad range of values relevant to the study of natural samples and synthesis of new materials, even at high pressure and temperature conditions, facilitating more accurate experimental studies and material synthesis.

Implementation Method 1

positioning a metal-oxide powder of the same corresponding refractory metal between an inner surface of the outer capsule and an outer surface of the inner capsule to form an oxygen buffer layer

Methodology Applied
Scientific EffectOxygen buffering: Redox Reactions

Data Source

PatentUS11506620B1Control of oxygen fugacity in a high pressure solid media assembly using a double capsule
Publication Date: 2022.11.22 UNITED STATES OF AMERICA AS REPRESENTED BY THE ADMINISTRATOR NAT AERONAUTICS & SPACE ADMINISTRATION
  • US11506620B1 patent drawing
  • US11506620B1 patent drawing
  • US11506620B1 patent drawing

AI summary

A double capsule assembly includes an outer capsule and an inner capsule configured to be positioned within the outer capsule. The inner capsule is configured to have a sample positioned therein. The double capsule assembly is configured to be placed in a solid media assembly to analyze or synthesize the sample.