Double-Converging Conveyor Comminuting Apparatus
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Solution Overview
Problem
The mining, mineral, and cement industries face high energy consumption and low efficiency in the comminuting process, particularly due to excessive friction and heat, leading to poor quality end products with arbitrary fracture planes and difficult-to-process hyperfine fractions.
Innovation Solution
A comminuting apparatus with uniquely positioned conveyor surfaces that allow for slow, particle-specific compression, creating micro-cracks and reducing energy consumption by implementing a double-converging mechanism to achieve efficient material processing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If fast compression is used for comminuting material, then productivity is improved, but energy consumption increases and product quality deteriorates
Solution Approach 1:
The patent applies periodic action by implementing alternating compression and relaxation cycles during the comminuting process. The material is subjected to repeated compression pulses rather than continuous fast compression, allowing micro-cracks to propagate during compression phases while relaxation phases reduce energy dissipation through friction and heat. This periodic approach maintains productivity while significantly reducing overall energy consumption.
Solution Approach 2:
The invention changes the compression parameter from constant high-speed compression to variable-speed periodic compression. By modulating the compression rate and applying controlled stress cycles, the system achieves effective comminution with lower energy input. The parameter change involves transitioning from a single high-energy impact to multiple lower-energy cyclic compressions that accumulate fracture damage efficiently.
2Productivity
If fast compression is used for comminuting material, then productivity is improved, but manufacturing precision deteriorates due to arbitrary fracture planes
Solution Approach 1:
The periodic compression cycles allow for controlled crack propagation that results in more uniform particle sizes. Each compression pulse creates fractures at predictable stress concentration points, and the repeated cycles progressively reduce particle size in a controlled manner rather than creating arbitrary fracture planes through single high-speed impacts.
Solution Approach 2:
The invention applies preliminary action by subjecting the material to initial low-energy compression cycles that create pre-cracks and weaken the material structure before final size reduction. This preliminary weakening phase prepares the material for more uniform subsequent comminution, ensuring better particle size control and reducing arbitrary fracture patterns.
3Productivity
If fast compression is used for comminuting material, then productivity is improved, but loss of substance increases due to formation of hyperfine fraction
Solution Approach 1:
The periodic compression approach with controlled cycle frequency and amplitude prevents excessive fine particle generation. By using multiple lower-energy compression pulses instead of high-speed impact, the system reduces the formation of hyperfine fractions that represent lost material. The relaxation phases between compression cycles allow particles to stabilize and prevent excessive fragmentation.
Solution Approach 2:
The invention applies partial action by using compression forces that are sufficient to achieve comminution but deliberately kept below the threshold that would cause excessive fine particle generation. Rather than applying excessive high-speed compression force, the system uses controlled partial compression cycles that achieve size reduction while minimizing the creation of unwanted hyperfine material.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach results in a high-quality end product with well-defined particle sizes, reduced energy consumption, and a reliable device structure, enabling efficient material comminution with minimal energy expenditure and improved product quality.
Implementation Method 1
particle-specific slow compression of solid material and its weakening by increasing micro-cracks
Data Source
AI summary
An apparatus includes first and second conveyor structures with first and second conveyor surfaces. The conveyor surfaces face each other and are arranged to define a comminuting space in the apparatus. The apparatus brings the conveyor surfaces in movement in the direction from a first end of the conveyor structures towards a second end of the conveyor structures, and the two conveyor surfaces are placed to face each other. The conveyor surfaces are additionally placed in a convergent manner so that the gap between the conveyor surfaces narrows in the movement direction of the conveyor surfaces. The advancing movement of the conveyor surfaces brings about compression in material being comminuted. The conveyor surfaces are in a double-converging so that in addition to the convergence in the movement direction, the conveyor surfaces are additionally convergent in the transverse direction in relation to the movement direction, the comminuting space thus also being double-converging.


