Double-Decked Interconnect Stack for Low-Resistance Power Routing

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Solution Overview

Problem

Integrated circuits with embedded memory face challenges in balancing ohmic resistance and capacitance requirements for different signal types, such as logic and power signals, which affects access speed and power consumption.

Innovation Solution

The implementation of a double-decked vertical stack of interconnect features with wider and taller paths for power signals to reduce resistance and narrower paths for logic signals to minimize capacitance, using selective metallization levels and varying thicknesses of barrier layers to optimize signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If wider interconnect paths are used for power signals, then resistance is reduced, but capacitance increases

Engineering Contradiction:
ImproveresistanceVSAvoidcapacitance
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from planar interconnect structures to vertical 3D stacked structures. Multiple interconnect layers are stacked vertically with via connections, allowing power signals to traverse through the vertical dimension. This dimensional change enables shorter horizontal path lengths while maintaining low resistance through increased vertical conductive cross-sections, thereby reducing both resistance and capacitance simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The interconnect structure is segmented into multiple discrete layers and via connections. Power signals are routed through segmented vertical stacks rather than single long horizontal paths. This segmentation allows optimization of each segment's dimensions - wider conductors in each layer for low resistance, while the segmented nature reduces total capacitance compared to a single continuous wide conductor.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If narrower interconnect paths are used for logic signals, then capacitance is minimized, but resistance increases

Engineering Contradiction:
ImprovecapacitanceVSAvoidresistance
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

Logic signal interconnects utilize the vertical stacking approach to reduce horizontal traversal distance. By routing signals through multiple vertical layers connected by vias, the effective path length is reduced, compensating for the narrower conductor widths. This dimensional transition maintains low capacitance while preventing resistance increase through shorter path lengths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If memory is embedded within the interconnect structure, then area is reduced, but signal transmission performance deteriorates

Engineering Contradiction:
ImproveareaVSAvoidsignal transmission performance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent embeds memory cells within the 3D interconnect structure by utilizing vertical stacking. Memory bit cells are formed using vertical transistor channels and capacitive structures that occupy minimal planar area. The interconnect layers are routed around and through these embedded memory structures via vertical vias, maintaining signal transmission performance by avoiding long horizontal paths through memory regions while achieving high density through vertical space utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP4336554A1Double-decked interconnect features
Publication Date: 2024.03.13 INTEL CORP
  • EP4336554A1 patent drawingFigure 1A~1B
  • EP4336554A1 patent drawingFigure 1C
  • EP4336554A1 patent drawingFigure 2

AI summary

An integrated circuit structure includes a first interconnect layer, and a second interconnect layer above the first interconnect layer. The first interconnect layer includes a first interconnect feature and a second interconnect feature. The second interconnect layer includes a third interconnect feature, a fourth interconnect feature, and a fifth interconnection feature. The third interconnect feature extends from an upper surface of the first interconnect feature to an upper surface of the second interconnect layer. In an example, the fourth interconnect feature extends from an upper surface of the second interconnect feature to below the upper surface of the second interconnect layer, and the fifth interconnect feature extends from an upper surface of the fourth interconnect feature to the upper surface of the second interconnect layer. Thus, a double-decked vertical stack of interconnect features is formed using the fourth interconnect feature within the second interconnect layer.