Double Exponential Smoothing for Plasma Etching Data

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Solution Overview

Problem

Conventional data processing methods for time series data, particularly in plasma etching, face challenges with low signal-to-noise ratio (S/N ratio) and increased data delay, which affect the precision and responsiveness in detecting changing points and controlling target systems.

Innovation Solution

A data processing method and apparatus utilizing a double exponential smoothing technique, where smoothing parameters are adjusted based on errors between input data and predicted values, to enhance S/N ratio and reduce data delay, allowing for precise detection of changing points and control of plasma etching processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional finite difference method is used for data differential process without sufficient smoothing, then the data processing is simple and fast, but the output result contains much noise resulting in low S/N ratio

Engineering Contradiction:
ImproveS/N ratioVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary smoothing action before differential processing. By performing smoothing (such as moving average or exponential smoothing) on the raw data before applying finite difference method, the patent eliminates noise that would otherwise be amplified during differentiation. This preliminary preparation of data ensures that subsequent differential operations produce accurate results with high S/N ratio.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces smoothing as an intermediary step between raw data acquisition and differential processing. This intermediary smoothing operation acts as a mediator that transforms noisy raw data into smoothed data, which then serves as input for the differential process. The smoothing step mediates the trade-off by reducing noise without requiring complex differential algorithms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If difference intervals are increased to obtain smooth differential data with increased S/N ratio, then the S/N ratio improves, but the amount of data delay caused by the data differential process increases

Engineering Contradiction:
ImproveS/N ratioVSAvoiddata delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent dynamically adjusts the smoothing parameter (such as the number of data points in moving average or the smoothing factor in exponential smoothing) based on the characteristics of the input data. By changing this parameter, the patent can optimize the balance between noise reduction and response time. For rapidly changing signals, a smaller smoothing parameter reduces delay while still providing adequate noise filtering.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs dynamic smoothing where the smoothing intensity adapts to the signal characteristics. Instead of using a fixed difference interval or fixed smoothing factor, the system adjusts these parameters in real-time based on the observed signal behavior, enabling the system to maintain low delay during rapid changes while achieving high S/N ratio during stable periods.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If conventional smoothing methods are used to reduce noise, then the S/N ratio improves, but the responsiveness in detecting changing points decreases

Engineering Contradiction:
ImproveS/N ratioVSAvoidresponsiveness
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The patent applies smoothing selectively and partially - only to the extent necessary to achieve adequate S/N ratio without over-smoothing. By using minimal smoothing (such as small window sizes in moving average or low smoothing factors in exponential smoothing), the patent removes just enough noise to improve measurement precision while preserving the responsiveness needed to detect changing points quickly.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11308182B2Data processing method, data processing apparatus and processing apparatus
Publication Date: 2022.04.19 HITACHI HIGH TECH CORP
  • US11308182B2 patent drawing
  • US11308182B2 patent drawing
  • US11308182B2 patent drawing

AI summary

The present invention is a data processing apparatus including a data input/output device for receiving data, a storage for storing the data received by the data input/output device, a data processing program storage for storing a data processing program that includes the steps of calculating, using a double exponential smoothing method, a first predicted value that is a predicted value of smoothed data and a second predicted value that is a predicted value of the gradient of the smoothed data, and calculating, using a double exponential smoothing method in which the second predicted value is set as input data, a third predicted value that is a predicted value of smoothed data and a fourth predicted value that is a predicted value of the gradient of the smoothed data, and a data calculation processing apparatus for performing the data processing under the data processing program.