Double Fiber Optic Mode Adapter Core Cladding Transition

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Solution Overview

Problem

Existing fiber optic mode adapters face challenges in efficiently transferring optical power between fibers with mismatched core diameters and cladding dimensions, leading to unacceptable loss when simply splicing dissimilar fibers together.

Innovation Solution

A double fiber optic mode adapter is designed with a thermally-tapered region to match core diameters and an etched taper region to match cladding dimensions independently, allowing for efficient coupling of both signal and pump light into a double-clad fiber amplifier, using thermal tapering and etching techniques to transition fibers without abrupt changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single combined tapering method is used to match both core and cladding dimensions, then the device complexity is reduced, but the manufacturing precision and coupling efficiency deteriorate due to inability to independently optimize core and cladding transitions

Engineering Contradiction:
Improvestructure complexityVSAvoidcoupling efficiency
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The mode adapter is divided into two distinct regions: a thermally-tapered region for core diameter matching and an etched tapered region for cladding dimension matching. This segmentation allows independent optimization of core and cladding transitions, resolving the contradiction by sacrificing structural simplicity to achieve superior coupling efficiency and manufacturing precision for each specific function.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If abrupt changes in fiber dimensions are used, then the manufacturing process is simplified, but the loss of optical power increases significantly

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidoptical power loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The fiber undergoes preliminary thermal tapering to gradually reduce the core diameter before the etching process begins. This preliminary action creates a smooth transition profile that minimizes optical power loss by avoiding abrupt dimensional changes, while still maintaining manufacturing feasibility through a two-step process.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If single-mode fiber splicing is used for dissimilar fibers, then the device complexity is minimized, but the reliability and stability of optical power transfer deteriorate

Engineering Contradiction:
Improvesplicing structureVSAvoidoptical power transfer stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A double-clad transition fiber serves as an intermediary element between dissimilar single-mode fibers. This intermediate fiber with varying core and cladding dimensions facilitates gradual mode field matching, thereby improving the reliability and stability of optical power transfer while maintaining a relatively simple splicing structure through controlled transitions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient matching of signal and pump light across a wide range of core and cladding ratios, reducing loss and instability associated with combined tapering methods, by allowing independent transformation of core and cladding dimensions.

Implementation Method 1

a thermally-tapered region wherein the variable core diameter of the fiber core transitions from the first core diameter to the second core diameter and the variable cladding size of the fiber cladding transitions from the first cladding size to a third cladding size

Methodology Applied
Scientific EffectThermal diffusion: Diffusion

Implementation Method 2

an etched tapered region wherein the variable core diameter of the fiber core is constant and the variable cladding size of the fiber cladding transitions from the third cladding size to the second cladding size

Methodology Applied
Scientific EffectChemical etching: Ablation

Data Source

PatentUS9917411B2Double fiber optic mode adapter
Publication Date: 2018.03.13 OPTICAL ENGINES INC
  • US9917411B2 patent drawing
  • US9917411B2 patent drawing
  • US9917411B2 patent drawing

AI summary

An exemplary embodiment of the disclosure provides a double fiber optic mode adapter including: a fiber core having a variable core diameter; a fiber cladding having a variable cladding size; a first input interface corresponding to a first core diameter and a first cladding size; a second input interface corresponding to a second core diameter and a second cladding size; a thermally-tapered region wherein the variable core diameter of the fiber core transitions from the first core diameter to the second core diameter and the variable cladding size of the fiber cladding transitions from the first cladding size to a third cladding size; and an etched tapered region wherein the variable core diameter of the fiber core is constant and the variable cladding size of the fiber cladding transitions from the third cladding size to the second cladding size.