Double Frame Nanoparticle Synthesis via Segmented Galvanic Replacement

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Solution Overview

Problem

Current methods for synthesizing nanoparticles with frame structures lack the ability to precisely control shape and uniformity, particularly for complex frame structures, which limits their application in bio and catalyst fields.

Innovation Solution

A method involving the formation of platinum layers on gold nanoparticles, followed by selective etching and growth of gold thin films to create single and double frame structures with controlled spacing, enabling precise control over the shape and surface area of nanoparticles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If galvanic replacement reaction, selective growth, or etching methods are used to synthesize frame structures, then frame structure characteristics are enhanced, but control of shape, size, and component uniformity within single frame structure is limited

Engineering Contradiction:
Improvecontrol of shape, size, and component uniformityVSAvoidcomplexity of frame structure synthesis
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The synthesis process is divided into distinct stages: first forming a simple frame structure via galvanic replacement, then growing gold thin films, and finally forming a second frame structure. This segmentation allows each stage to be optimized independently, achieving precise control over shape, size, and component uniformity while managing overall process complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first frame structure is formed in advance as a template before growing the gold thin film and forming the second frame structure. This preliminary action provides a controlled foundation that enables precise positioning and uniformity in the final double frame structure, resolving the contradiction between manufacturing precision and process complexity.

Inventive Principle:
Principle #10Preliminary action

2Area of stationary object

If complex frame structures are synthesized, then surface area to volume ratio is increased, but uniformity and shape control become more difficult

Engineering Contradiction:
Improvesurface area of nanoparticleVSAvoiduniformity of frame structure
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The invention creates a nested structure where an inner frame structure is enclosed within an outer frame structure, with a gold thin film growing in between them. This nesting approach maximizes the surface area to volume ratio by creating multiple frames, while the controlled growth process ensures uniformity and precise shape control throughout the structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The synthesis process utilizes parameter changes, specifically controlling the growth of gold thin films between the inner and outer frames. By adjusting growth parameters, the invention achieves both increased surface area through the double frame structure and maintained uniformity through controlled film thickness and distribution.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the uniform synthesis of nanoparticles with high surface area, exhibiting localized surface plasmon resonance and enhanced electromagnetic fields, suitable for biosensors and single molecule surface enhanced Raman scattering (SMSERS) applications.

Implementation Method 1

forming a first platinum layer includes forming a first silver thin film on the 2-dimensional gold nanoparticle, and preforming galvanic replacement reaction of the first silver thin film with platinum ions

Methodology Applied
Scientific EffectGalvanic replacement reaction: Redox Reactions

Implementation Method 2

forming the second platinum layer includes forming a second silver thin film on the first gold thin film, and preforming galvanic replacement reaction of the second silver thin film with platinum ions

Methodology Applied
Scientific EffectGalvanic replacement reaction: Redox Reactions

Implementation Method 3

forming the single frame structure includes the removal of the gold nanoparticle using a solution providing gold trivalent ions, wherein forming the second frame structure includes the removal of the first gold thin film using a solution providing gold trivalent ions

Methodology Applied
Scientific EffectEtching: Ablation

Implementation Method 4

growing a first gold thin film on the single frame structure

Methodology Applied
Scientific EffectFilm growth: Deposition (physical)

Implementation Method 5

forming a second gold thin film on a surface of the double frame structure

Methodology Applied
Scientific EffectFilm growth: Deposition (physical)

Data Source

PatentUS11796476B2Single or double frame nanoparticle synthesis method, and single or double frame nanoparticle produced thereby
Publication Date: 2023.10.24 RES & BUSINESS FOUND SUNGKYUNKWAN UNIV
  • US11796476B2 patent drawing
  • US11796476B2 patent drawing
  • US11796476B2 patent drawing

AI summary

A double frame nanoparticle synthesis method includes: forming a first platinum layer of a closed loop structure on an edge region of a 2-dimensional gold nanoparticle; removing a portion of the gold nanoparticle in an exposed inner region thereof free of the first platinum layer, thereby forming a single frame structure; growing a first gold thin film on the single frame structure; forming a second platinum layer on inner and outer edge regions of the first gold thin film; removing a portion of the first gold thin film in an exposed region thereof free of the second platinum layer, thereby forming a double frame structure having an inner frame of a closed loop structure, and an outer frame having a closed loop structure surrounding the inner frame and partially connected to the inner frame; and forming a second gold thin film on a surface of the double frame structure.