Asymmetric Double-Gate Vertical Channel Structure for GIDL Suppression

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Solution Overview

Problem

Current semiconductor devices face challenges in increasing integration density and enhancing performance due to limitations in device structure, particularly in controlling the thickness or diameter of vertical nanosheets or nanowires and reducing gate-induced drain leakage (GIDL).

Innovation Solution

A semiconductor device with a double-gate structure is developed, featuring a vertical channel portion on a substrate with source/drain portions at both ends and offset gate stacks on opposite sides, where the distance between the gate edges and source/drain portions are carefully controlled to suppress GIDL. The device is manufactured using a method involving epitaxial growth and selective etching to form the channel and gate stacks, allowing for precise control of gate lengths and channel thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a vertical nanosheet or nanowire device structure is used, then integration density can be increased, but it becomes difficult to control the thickness or diameter of the nanosheet or nanowire

Engineering Contradiction:
Improveintegration densityVSAvoidthickness control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The device structure is divided into multiple horizontal layers (first material layer, second material layer, third material layer) with the channel formation region segmented between them. This segmentation allows independent control of each layer's thickness and composition, enabling precise control of the vertical channel dimensions while maintaining high integration density through the vertical stacking architecture.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If conventional single-gate structures are used, then device structure is simple, but gate-induced drain leakage (GIDL) cannot be effectively reduced

Engineering Contradiction:
Improvegate structureVSAvoidgate-induced drain leakage
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent implements an asymmetric double-gate structure where the first gate stack and second gate stack are positioned at different vertical locations relative to the channel formation region. The first gate stack is associated with the first material layer while the second gate stack is associated with the third material layer, creating unequal gate-to-channel distances that enable independent optimization of electron transport and GIDL suppression.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The invention transitions from a conventional planar single-gate structure to a vertical double-gate structure, adding the vertical dimension to gate control. By positioning gate stacks at different vertical levels above and below the channel formation region, the patent achieves three-dimensional electrostatic control that effectively suppresses GIDL while maintaining structural simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If photolithography and etching processes are used for vertical nanosheet devices, then manufacturing is feasible, but process fluctuations make it difficult to control nanosheet thickness or nanowire diameter

Engineering Contradiction:
Improvemanufacturing feasibilityVSAvoidnanosheet thickness control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent forms the horizontal material layers (first, second, and third material layers) with precisely controlled thicknesses before creating the vertical channel structure. This preliminary formation of layered materials with atomic-level thickness control provides a template that guides subsequent channel formation, ensuring precise thickness control without relying on photolithography or etching for the critical dimensional control.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The double-gate structure effectively suppresses GIDL and improves control over channel size and gate length, enhancing device performance and integration density.

Implementation Method 1

forming a channel layer in the first recess portion

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Implementation Method 2

removing the second material layer through the opening, and forming a second gate stack in a space released due to a removal of the second material layer

Methodology Applied
Scientific EffectSelective etching:

Data Source

PatentUS20240372009A1Semiconductor device having double-gate structure and method of manufacturing the same, and electronic apparatus
Publication Date: 2024.11.07 INST OF MICROELECTRONICS CHINESE ACAD OF SCI LTD
  • US20240372009A1 patent drawing
  • US20240372009A1 patent drawing
  • US20240372009A1 patent drawing

AI summary

A semiconductor device having a double-gate structure and a method of manufacturing the same, and an electronic apparatus including the semiconductor device are provided. The semiconductor device may include: a vertical channel portion on a substrate; source/drain portions respectively located at upper and lower ends of the channel portion relative to the substrate; and a first gate stack and a second gate stack on opposite sides of the channel portion in a first direction lateral to the substrate. A distance between an upper edge and/or a lower edge of an end of the first gate stack facing the channel portion in a vertical direction and a corresponding source/drain portion may be less than a distance between a corresponding upper edge and/or a corresponding lower edge of an end of the second gate stack facing the channel portion in the vertical direction and a corresponding source/drain portion.