Shimmed Double-Nut Screw Assembly for Clear Preload Sensing
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Solution Overview
Problem
Existing screw devices with a shim between two nuts face challenges in detecting preload due to low output from force sensors, which are susceptible to noise and have low measurement resolution, and lack stability in preload and rigidity.
Innovation Solution
A screw device design featuring a screw shaft with a helical outer groove, two nuts with helical inner grooves, rolling elements, a shim sandwiched between the nuts, and a force sensor attached near a recess or hole on the shim or nut to increase stress and reduce contact area, allowing for enhanced preload detection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a force sensor is attached to the outer surface of the shim to detect axial preload, then the sensor can be positioned on the shim, but the amount of axial strain on the shim is small resulting in small sensor output that is susceptible to noise and has low measurement resolution
Solution Approach 1:
The patent introduces recesses or holes at specific locations on the shim to create localized stress concentration areas. By attaching the force sensor to these specific locations rather than the general outer surface, the sensor detects significantly amplified strain signals. This local modification approach maintains the overall shim structure while creating targeted high-strain zones that improve measurement resolution and reduce noise susceptibility.
Solution Approach 2:
The patent modifies the physical parameters of the shim by introducing recesses or holes, which change the stress distribution pattern. These geometric modifications transform the uniform low-strain state into a localized high-strain state at specific positions, enabling the force sensor to detect preload with higher resolution and reduced noise interference.
2Measurement precision
If the contact area between the nut and shim is reduced to increase stress for better sensor detection, then the sensor output increases, but the overall rigidity of the shim may be compromised
Solution Approach 1:
The recesses or holes are strategically positioned and dimensioned to create localized stress concentration only at the sensor attachment area. The rest of the shim maintains its full contact area and structural integrity. This localized approach allows stress amplification where needed for detection while preserving overall shim rigidity for mechanical function.
Solution Approach 2:
The patent applies partial action by reducing the contact area only at specific localized regions (where recesses or holes are present) rather than reducing the overall contact area. This selective reduction provides sufficient stress amplification for sensor detection while maintaining adequate overall rigidity for the shim's mechanical support function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design increases the output of the force sensor, reduces noise interference, and enables clear detection of preload with higher resolution, while maintaining the overall rigidity of the shim.
Implementation Method 1
a contact surface of at least one of the two nuts with the shim, and/or a contact surface of the shim with at least one of the two nuts, is provided with a recess, spaced apart from the coupling portion, in such a manner as to reduce the contact area, and the force sensor is attached near the recess on an outer surface of the shim and/or an outer surface of at least one of the two nuts
Data Source
AI summary
In a screw device where a shim is disposed between two nuts, a screw device that can detect preload is provided. The preload detectable screw device includes: two nuts; a shim sandwiched and compressed between the two nuts; a coupling portion configured to couple the two nuts in such a manner as to be incapable of relative rotation to each other; and a force sensor for detecting preload. A contact surface of at least one of the two nuts with the shim is provided with a recess, spaced apart from the coupling portion, in such a manner as to reduce the contact area. The force sensor is attached near the recess on an outer surface of the shim.


