Double Oven Burner Layout for Even Cooking and Venting

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Solution Overview

Problem

Current double oven appliances face issues with excess heating and venting due to centrally located burners, leading to uneven cooking and reduced usable chamber volumes when attempting to relocate burners to address these issues.

Innovation Solution

The placement of baking gas burners adjacent to the bottom wall of the upper cooking chamber, with at least a portion spaced from the center point along the lateral direction, eliminates the need for flame spreaders and allows for even cooking while maintaining or increasing the usable volume of the lower cooking chamber by positioning burners off-center.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single, centrally located baking gas burner is used adjacent the lower wall of the upper cooking chamber, then the heating structure is simple, but excess heating of the lower wall occurs leading to uneven cooking and overcooking

Engineering Contradiction:
Improveheating structureVSAvoidcooking uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The single central baking gas burner is segmented into multiple burners (at least two) positioned at different locations adjacent to the bottom wall of the upper cooking chamber. This segmentation allows heat to be distributed more evenly across the chamber without requiring complex flame spreader mechanisms, thereby maintaining structural simplicity while improving cooking uniformity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The burners are positioned asymmetrically relative to the center of the upper cooking chamber, with at least one burner offset from the central axis. This asymmetric positioning, combined with the segmented configuration, creates more uniform heat distribution patterns across the chamber volume, eliminating the hot spots and uneven cooking caused by centralized burner placement.

Inventive Principle:
Principle #4Asymmetry

2Ease of operation

If a single, centrally located broiling gas burner is used in the upper cooking chamber adjacent the upper wall, then the broiling function is achieved, but the venting stack height is insufficient requiring larger cross-sectional vent area and excess venting

Engineering Contradiction:
Improvebroiling functionVSAvoidusable volume of lower cooking chamber
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The broiling gas burner is repositioned from a vertical position within the upper cooking chamber to a horizontal position adjacent to the bottom wall of the upper chamber (which is also the top wall of the lower chamber). This dimensional repositioning allows the burner to be located in the space between the chambers rather than occupying volume within the lower chamber, thereby maintaining broiling functionality while preserving usable volume in the lower cooking chamber.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-generated harmful factors

If the broiling gas burner is moved to the lower cooking chamber to reduce venting issues, then venting is improved, but the usable volume of the lower cooking chamber decreases

Engineering Contradiction:
Improveventing issuesVSAvoidusable volume of lower cooking chamber
Core Design Contradiction:
Object-generated harmful factorsVSVolume of stationary object

Solution Approach 1:

Instead of moving the broiling burner down into the lower cooking chamber volume, the burner is repositioned to the interface region between the upper and lower chambers, adjacent to the bottom wall of the upper chamber. This positional change in a different dimension (from within-chamber to inter-chamber location) allows the burner to be positioned where it can serve the upper chamber for broiling while not encroaching on the usable volume of the lower chamber.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces excess heating and venting issues, ensuring even cooking and maintaining or increasing the usable volume of the lower cooking chamber, preventing overheating and overcooking.

Implementation Method 1

a baking gas burner disposed adjacent the bottom wall of the upper cooking chamber and configured to heat the upper cooking chamber

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9504351B2Double oven appliance
Publication Date: 2016.11.29 HAIER US APPLIANCE SOLUTIONS INC
  • US9504351B2 patent drawing
  • US9504351B2 patent drawing
  • US9504351B2 patent drawing

AI summary

Double oven appliances are provided. In one embodiment, a double oven appliance includes a cabinet that extends between a top portion and a bottom portion along a vertical direction, an upper cooking chamber defined adjacent the top portion of the cabinet, the upper cooking chamber including a top wall and a bottom wall spaced apart along the vertical direction, and a lower cooking chamber defined adjacent the bottom portion of the cabinet, the lower cooking chamber including a top wall and a bottom wall spaced apart along the vertical direction. The double oven appliance further includes a baking gas burner disposed adjacent the bottom wall of the upper cooking chamber and configured to heat the upper cooking chamber, at least a portion of the baking gas burner spaced from a center point of the upper cooking chamber along a lateral direction.