Double-Patterning-Compliant Standard Cell Design

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Solution Overview

Problem

Double-patterning technology faces challenges in resolving native conflicts when integrating cells with closely located features, as it requires conflicting decisions on whether features should be in the same or different masks, leading to design-rule violations and optical proximity effects.

Innovation Solution

Implementing a design method where all cells in a row have either all even-number or all odd-number double-patterning full traces, ensuring that features are either all in the same mask or all in different masks to avoid conflicts, and using buffer zones when necessary to maintain minimum same-mask distances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If double-patterning technology is used to separate closely located features into different masks, then optical proximity effect is reduced, but native conflicts arise when cells are abutted requiring features to be in conflicting mask configurations

Engineering Contradiction:
Improvefeature separation distanceVSAvoidmask configuration conflict
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the topological parameter of the power rail network by introducing virtual vias (G0 paths) that create alternative routing paths. This transforms the mask assignment problem from a conflicting state to a consistent state by changing how features are connected across cell boundaries, allowing double-patterning to be applied without native conflicts.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces virtual vias as intermediary elements that mediate the connection between power rails in adjacent cells. These virtual vias act as buffer zones that resolve the mask configuration conflict by providing an intermediate routing path that satisfies the minimum distance requirements for double-patterning while maintaining electrical connectivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If cells are abutted to reduce chip area, then chip density increases, but design-rule violations occur due to conflicting mask requirements for features at cell boundaries

Engineering Contradiction:
Improvechip areaVSAvoiddesign-rule compliance
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent extends the routing problem from a two-dimensional planar layout to a three-dimensional structure by introducing virtual vias that traverse through the substrate. This dimensional extension allows power rails to connect across cell boundaries while maintaining the required spatial separation for double-patterning compliance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds virtual via structures within the cell boundary regions, nesting the via paths within the existing cell geometry. This nesting approach allows the resolution of mask conflicts without expanding the overall cell footprint, maintaining compact chip design while achieving design-rule compliance.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If features are placed closer together to increase feature density, then chip capacity increases, but optical proximity effect causes features to short

Engineering Contradiction:
Improvefeature densityVSAvoidfeature isolation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent segments the power rail features into two separate mask patterns (M1 and M2) for double-patterning. This segmentation physically separates features that would otherwise be too close, preventing optical proximity effects while maintaining the high feature density required for advanced technology nodes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary mask assignment and conflict detection during the design stage, identifying and resolving potential optical proximity issues before fabrication. By pre-establishing the double-patterning mask configuration with virtual vias, the design ensures feature isolation is maintained while achieving maximum density.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8907441B2Methods for double-patterning-compliant standard cell design
Publication Date: 2014.12.09 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8907441B2 patent drawing
  • US8907441B2 patent drawing
  • US8907441B2 patent drawing

AI summary

A semiconductor chip includes a row of cells, with each of the cells including a VDD line and a VSS line. All VDD lines of the cells are connected as a single VDD line, and all VSS lines of the cells are connected as a single VSS line. No double-patterning full trace having an even number of G0 paths exists in the row of cells, or no double-patterning full trace having an odd number of G0 paths exists in the row of cells.