Double Foldaway Seat Adapter Plate for FMVSS Floor Strength

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Solution Overview

Problem

Double foldaway seats in vehicles face challenges in securing them to the vehicle floor without compromising space efficiency, leading to failures under Federal Motor Vehicle Safety Standard (FMVSS) No. 207 due to inadequate attachment systems.

Innovation Solution

A seat assembly featuring an adapter plate with strategically positioned through-holes and threaded through-bores that allows for secure attachment to the vehicle floor, ensuring minimal volume usage and compliance with safety standards, including the use of bolts and washers for secure fastening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the base of the double foldaway seat is made very small and located as close to the vehicle wall as possible to minimize volume, then the volume occupied by the seat in the stowed position is reduced, but the seat fails to meet FMVSS No. 207 safety requirements due to inadequate attachment strength

Engineering Contradiction:
Improvevolume occupied by seat in stowed positionVSAvoidattachment strength to vehicle floor
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The attachment system is divided into two distinct components: a small base for space efficiency and a separate adapter plate for strength. The adapter plate is secured to the vehicle floor with multiple bolts distributed across its surface, providing the necessary attachment strength while allowing the base to remain compact for minimal volume occupation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapter plate serves as an intermediary component between the small base and the vehicle floor. It transfers and distributes the attachment forces from the compact base to the vehicle floor structure, enabling the base to remain small while still achieving safe attachment strength through the mediator's distributed bolt pattern.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the base is made compact to minimize volume, then space efficiency is improved, but the ease of secure attachment to the vehicle floor is compromised

Engineering Contradiction:
Improvebase volumeVSAvoidease of secure attachment
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The attachment function is segmented between the compact base and the larger adapter plate. The base remains small for space efficiency while the adapter plate provides multiple attachment points for bolts, making the secure attachment process easier and more reliable without requiring the base itself to be large.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapter plate acts as an intermediary that simplifies the attachment process. It provides a stable mounting surface with multiple pre-positioned bolt holes, making it easier to securely attach the compact base to the vehicle floor without compromising the base's small size or the attachment ease.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple bolts and threaded through-bores are used in the adapter plate, then the reliability of seat attachment is improved, but the device complexity increases

Engineering Contradiction:
Improvereliability of seat attachmentVSAvoidcomplexity of adapter plate structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adapter plate serves multiple functions simultaneously: it provides structural reinforcement, distributes attachment forces, and offers multiple threaded through-bores for bolt attachment. This multi-functionality increases reliability without proportionally increasing complexity, as a single component performs several critical roles in the attachment system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11858384B1Double foldaway seat assembly including an adapter plate and method of removably installing a double foldaway seat assembly in a vehicle
Publication Date: 2024.01.02 FENTON MOBILITY PRODUCTS INC
  • US11858384B1 patent drawing
  • US11858384B1 patent drawing
  • US11858384B1 patent drawing

AI summary

A seat assembly for a vehicle, including an adapter plate operatively arranged to be connected to a floor of the vehicle, including a front edge, a rear edge, a first side edge, a second side edge, at least one through-hole, and at least one threaded through-bore, a base operatively arranged to be removably connected to the adapter plate, a column fixedly secured to the base, and a seat rotatably connected to the column.