Double-Shielded Coaxial Cable for Flexible High-Frequency Antennas

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Solution Overview

Problem

Existing shielded cables for portable electronic devices, such as mobile phones, face issues with high-frequency signal loss, rigidity, and flexibility, particularly when used as antennas, due to their thick and heavy design, which affects resonance frequency and gain, especially when held by a human body.

Innovation Solution

A double-shielded coaxial cable design with braided shields and aramid fiber reinforcement, featuring a coaxial structure with adjustable impedance and a folded shield configuration to enhance flexibility and high-frequency performance, reducing signal loss and improving antenna gain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an ordinary coaxial cable (3C-2V or 5C-2V) is optimized for high-frequency signal transmission, then high-frequency transmission characteristic is improved, but the cable becomes thick, heavy, and low in flexibility

Engineering Contradiction:
Improvehigh-frequency signal lossVSAvoidcable weight
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

The patent changes the physical parameters of the cable by using a composite conductor structure with fine wire strands (0.03-0.07mm diameter) instead of traditional thick conductors. This allows achieving low signal loss through optimized strand configuration while reducing overall cable diameter and weight to 1/3-1/2 of conventional cables.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material construction by combining multiple fine copper wire strands with a polyurethane foam insulator and braided shield. This composite structure achieves excellent high-frequency transmission characteristics while maintaining flexibility and reducing weight compared to solid conductor designs.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If an ordinary coaxial cable is optimized for high-frequency signal transmission, then high-frequency transmission characteristic is improved, but flexibility and tensile properties deteriorate

Engineering Contradiction:
Improvehigh-frequency signal lossVSAvoidcable flexibility
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent divides the conductor into multiple fine wire strands (2-7 strands per core) rather than using a single thick conductor. This segmentation allows the cable to bend more easily while maintaining electrical continuity and low signal loss, significantly improving flexibility for portable device applications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a polyurethane foam insulator and a flexible braided shield configuration that provides mechanical protection while allowing the cable to flex. The thin-walled construction with optimized layer thicknesses enables the cable to bend without damage, achieving both flexibility and durability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Loss of energy

If a sleeve antenna with folded ground structure is used, then high-frequency impedance is increased to block electric current, but the structure becomes complicated and larger in size

Engineering Contradiction:
Improveelectric current blockingVSAvoidantenna structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts the essential function of the folded ground structure by implementing a simplified single-layer braided shield configuration. This extraction maintains the high-frequency current blocking capability while eliminating the complex folded geometry, resulting in a more compact and easier-to-manufacture antenna structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a traditional folded ground structure that increases impedance through geometric complexity, the patent inverts the approach by using a single-layer braided shield with optimized material properties and configuration to achieve the same impedance effect, simplifying the overall structure.

Inventive Principle:
Principle #13The other way round (Inversion)

4Loss of energy

If a coaxial cable with thick construction is used for high-frequency transmission, then signal transmission quality is improved, but the cable becomes heavy and low in flexibility

Engineering Contradiction:
Improvesignal transmission lossVSAvoidcable weight
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

The patent changes the conductor configuration from thick solid or few-strand wires to multiple fine wire strands (0.03-0.07mm diameter). This parameter change reduces the overall cable diameter and weight while maintaining low signal transmission loss through optimized strand arrangement and material properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite construction combining fine copper wire strands with polyurethane foam insulator and braided shield. This composite material approach achieves excellent signal transmission characteristics with reduced weight and improved flexibility compared to traditional thick-walled coaxial cables.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP2230672B1Shielded cable
Publication Date: 2013.03.06 SONY GROUP CORP
  • EP2230672B1 patent drawingFigure 1A~1B
  • EP2230672B1 patent drawingFigure 2A~2B
  • EP2230672B1 patent drawingFigure 3

AI summary

A shielded cable includes an inner conductor, a first insulator, a first outer conductor, a second insulator, and a second outer conductor, which are coaxially disposed in this order from an inner side, and has an outer circumference coated by an insulation sheath.