Double-Sided Printing Alignment via Geometric Difference Detection

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Solution Overview

Problem

Existing double-sided printing technologies face challenges in ensuring accurate geometric alignment between front and back side images, leading to reduced effectiveness of printed products.

Innovation Solution

A method and system for double-sided printing that involves pre-determining geometric differences between printed images on both sides of a material by scanning or photographing the first printed image and adjusting the second original accordingly to align the images in terms of position, shape, and size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If double-sided printing is performed using existing technologies, then printing efficiency is improved, but alignment accuracy between front and back side images deteriorates

Engineering Contradiction:
Improveprinting efficiencyVSAvoidalignment accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by detecting and measuring the geometric differences (distortion, scaling, rotation) of the first printed image before printing the second image. The system pre-calculates compensation parameters and adjusts the second original image data in advance to counteract the detected geometric deviations, ensuring accurate alignment between front and back side images.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using a detection device to scan and measure the actual geometric parameters of the first printed image on the printing material. This detected information is fed back to the control device, which then adjusts the second original image data based on the measured deviations, creating a closed-loop control system that ensures precise alignment.

Inventive Principle:
Principle #23Feedback

2Ease of manufacture

If geometric differences are not corrected, then printing process simplicity is maintained, but image alignment quality deteriorates

Engineering Contradiction:
Improveprinting process simplicityVSAvoidimage alignment quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces an intermediary detection device and control device that act as mediators between the first and second printing processes. The detection device measures geometric deviations of the first printed image, and the control device uses this information to adjust the second original image data, thereby mediating the alignment between front and back side images without complicating the overall printing workflow.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If alignment correction is performed, then image alignment accuracy is improved, but system complexity increases

Engineering Contradiction:
Improveimage alignment accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical alignment systems with a detection-based approach. Instead of using mechanical devices to physically adjust and align the printing material or printing heads, the system uses a detection device to measure geometric deviations and a control device to digitally adjust the second original image data, substituting mechanical complexity with detection and information processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3858626B1Method and system for double-sided printing
Publication Date: 2024.05.01 SHENYANG SKY AIR SHIP DIGITAL PRINTING EQUIP CO LTD
  • EP3858626B1 patent drawingFigure 1~2
  • EP3858626B1 patent drawingFigure 3~4
  • EP3858626B1 patent drawingFigure 5~6

AI summary

The present invention provides a method and system for double-sided printing. The method includes: pre-determining (101) a geometric difference between a first printed image printed on a first side of a printing material on the basis of a first original and a second printed image to be printed on a second side of the printing material on the basis of a second original; and adjusting (102) the second original according to the geometric difference so as to align the first printed image with the second printed image. In the described method and system for double-sided printing, an alignment error between the front and back side images of the printing material may be comprehensively determined, and the printing of the second side may be promptly adjusted according to the alignment error, thereby improving alignment accuracy of the front and back sides.