Double-sided roll bond condenser, double-sided roll bond condenser embedding structure, and embedding method thereof
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Solution Overview
Problem
Conventional one-sided roll bond condensers lack sufficient heat dissipation capacity for high-power devices due to their design, and the embedding method for double-sided roll bond condensers is hindered by interposition section blocking from tubes.
Innovation Solution
A double-sided roll bond condenser with a U-shaped folded interposition section and a curved neck portion, allowing for effective embedding by forming a curved structure to prevent blocking and enhance heat dissipation through multiple filling structures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a double-sided roll bond condenser is used to increase heat dissipation capacity, then the heat dissipation performance is improved, but the interposition section is blocked by tubes making embedding impossible
Solution Approach 1:
The condenser is divided into distinct functional sections: the main body with filling structures for heat dissipation, the neck portion as a transition zone, and the interposition section for embedding. This segmentation allows each part to fulfill its specific function without interference from other parts.
Solution Approach 2:
The neck portion is designed with a curved structure that extends in a different spatial dimension, allowing the filling structures to be positioned laterally away from the embedding path. This dimensional rearrangement resolves the blocking issue while preserving the double-sided heat dissipation capability.
2Temperature
If filling structures are added to both sides of the condenser to enhance heat dissipation, then the heat dissipation performance is improved, but the embedding die cannot compress the folded structure due to blocking
Solution Approach 1:
The neck portion employs a curved structure instead of a straight configuration. This curvature allows the filling structures to be angled away from the vertical embedding path, enabling the embedding die to access and compress the interposition section without being blocked by the tubes.
Solution Approach 2:
The curved neck portion creates an asymmetric arrangement where the filling structures are positioned at angles relative to the embedding direction. This asymmetric design allows the embedding process to proceed unimpeded while maintaining effective heat dissipation surfaces on both sides of the condenser.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables efficient heat dissipation and secure embedding of double-sided roll bond condensers, overcoming the limitations of conventional designs by ensuring proper alignment and preventing medium blockage during the embedding process.
Implementation Method 1
The cold embedding method is to use an embedding die 4 to compress the U-shaped folded structure of the interposition section 32, and this makes the interposition section 32 deform and be mounted in the slot 11
Implementation Method 2
The neck portion is located between the main body and the interposition section and has a curved structure
Implementation Method 3
A double-sided roll bond condenser is provided accordingly. The structure of the double-sided roll bond condenser is similar to that of the one-sided roll bond condenser, the difference being that the double-sided roll bond condenser has filling pipes on two sides thereof
Data Source
AI summary
A double-sided roll bond condenser has a main body, an interposition section, and a neck portion. The main body is an upright board and has two side surfaces. Two filling structures are respectively protruded from the two side surfaces of the main body. The interposition section is formed at a bottom portion of the double-side roll bond condenser, and is a U-shaped folded structure. The U-shaped folded structure protrudes from one of the two side surfaces of the main body. The neck portion is located between the main body and the interposition section.