Double-Sided Wafer Wiring With Through-Vias for Low-Delay Memory Stacking

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Solution Overview

Problem

The demand for further size reduction of semiconductor apparatuses persists despite existing size reduction technologies, and there is a need to increase semiconductor mounting per unit volume while minimizing signal delay.

Innovation Solution

A hybrid semiconductor apparatus utilizing both surfaces of a semiconductor layer with a first and second wire structure, along with a through via for electrical connection, where the first semiconductor element layer operates as a cache memory or logic circuit and the second semiconductor element layer operates as a main memory, allowing for reduced thickness and size by integrating functions on both surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If semiconductor functions are integrated into a single chip (SOP) or packaged together (SIP), then the number of semiconductor mounting per unit volume increases, but the overall size of the semiconductor apparatus still cannot be reduced sufficiently

Engineering Contradiction:
Improvesemiconductor mounting per unit volumeVSAvoidsize of semiconductor apparatus
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent utilizes both the front surface and back surface of the semiconductor substrate, transitioning from single-sided to double-sided utilization. The first semiconductor element layer is formed on the front surface while the second semiconductor element layer is formed on the back surface, effectively using the third dimension (depth/thickness) to increase functional density without increasing lateral footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The semiconductor substrate is divided into two distinct functional layers: a first semiconductor element layer on the front surface and a second semiconductor element layer on the back surface. Each layer can be independently designed and optimized for specific functions, allowing parallel operation and reducing inter-layer interference while maximizing space utilization.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If multiple semiconductor layers are integrated vertically, then size is reduced, but signal delay between layers increases

Engineering Contradiction:
Improvethickness of semiconductor apparatusVSAvoidsignal delay
Core Design Contradiction:
Volume of moving objectVSLoss of time

Solution Approach 1:

Through vias are introduced as intermediary conductive structures that directly connect the first semiconductor element layer on the front surface with the second semiconductor element layer on the back surface. These through vias provide short, direct signal paths that minimize transmission distance and reduce signal delay, enabling efficient vertical communication between the two surfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If both surfaces of the semiconductor substrate are utilized for different functions, then size reduction is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvethickness of semiconductor apparatusVSAvoidmanufacturing process complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The semiconductor element layers are formed on both surfaces of the substrate in advance during the manufacturing process, before final assembly and packaging. The through vias are also prepared in advance to establish electrical connections between the two surfaces. This preliminary formation of all necessary structures simplifies subsequent assembly steps and reduces overall manufacturing complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240371831A1Semiconductor apparatus using both surfaces of a wafer and manufacturing method of the same
Publication Date: 2024.11.07 SAMSUNG ELECTRONICS CO LTD
  • US20240371831A1 patent drawing
  • US20240371831A1 patent drawing
  • US20240371831A1 patent drawing

AI summary

A semiconductor apparatus includes a semiconductor layer having a first surface and a second surface that is opposite to the first surface; a first wire structure on the first surface of the semiconductor layer; a second wire structure on the second surface of the semiconductor layer; a through via that extends through the semiconductor layer and is electrically connected to the first wire structure and the second wire structure; a first semiconductor element layer that is adjacent to the first surface of the semiconductor layer and in the semiconductor layer; and a second semiconductor element layer that is adjacent to the second surface of the semiconductor layer and in the semiconductor layer.