Double-threaded bone screw with segmented anchoring profiles
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Solution Overview
Problem
Bone screws face challenges in securely anchoring within bone tissue due to the varying densities and hardnesses of cortical and spongy bone, leading to inconsistent mechanical strength and holding power.
Innovation Solution
A bone screw with a discontinuous double thread design featuring anchoring parts of different profiles along its length, including conical and cylindrical threads, to match the bone's hardness and resistance, ensuring secure grip and encapsulation in both cortical and spongy bone components.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a single-threaded design is used, then the device complexity is reduced, but the anchoring reliability in varying bone density is insufficient
Solution Approach 1:
The thread structure is segmented into multiple distinct sections along the screw length: a first section with a first pitch, a second section with a second pitch, and a third section with a third pitch. Each section is optimized for different bone densities, with coarser pitches for denser cortical bone and finer pitches for less dense spongy bone, thereby improving anchoring reliability without requiring a completely complex new design
Solution Approach 2:
Different portions of the screw thread are given different local qualities through varying pitch values. The first section near the tip has a first pitch suitable for penetrating and anchoring in dense cortical bone, the second section has a second pitch for transitional bone density, and the third section has a third pitch for less dense spongy bone. This local differentiation of thread properties optimizes performance across varying bone densities
2Adaptability or versatility
If the thread pitch is uniform throughout, then the manufacturing precision is simplified, but the adaptability to different bone components is reduced
Solution Approach 1:
The uniform thread pitch is segmented into multiple distinct pitch zones along the screw length. The first section has a first pitch optimized for cortical bone engagement, the second section has a second pitch for transitional zones, and the third section has a third pitch for spongy bone engagement. This segmentation enables adaptability to different bone components while maintaining manufacturability through standardized threading processes
Solution Approach 2:
The thread pitch parameter is changed at different sections of the screw to adapt to varying bone densities. The first pitch is coarser for cortical bone, the second pitch is intermediate, and the third pitch is finer for spongy bone. These parameter changes are implemented through controlled manufacturing processes that can produce multi-pitch threads with adequate precision
3Strength
If the screw penetrates deeply into cortical bone, then the anchoring strength is improved, but the risk of bone damage increases
Solution Approach 1:
The penetration process is segmented into phases corresponding to different bone layers. The first section with its pitch is designed for controlled penetration into cortical bone, the second section provides a transition zone, and the third section with its pitch is designed for engagement in spongy bone. This segmentation allows the screw to achieve deep anchoring strength while the varying pitches help control the penetration force and reduce the risk of excessive bone damage
Solution Approach 2:
The thread pitch parameter is changed to match the mechanical properties of different bone layers. The first pitch is optimized for cortical bone penetration and engagement, the second pitch for transitional zones, and the third pitch for spongy bone engagement. These parameter changes allow the screw to achieve adequate anchoring strength in each bone layer while minimizing the harmful effects of excessive penetration forces
Data Source
Figure 1
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AI summary
The invention relates to a non-continuous dual-thread bone screw (1) comprising a drive head (2) extended by an anchoring body (3) consisting of a conical-cylindrical core (4) on which at least two conical-cylindrical threads (5, 6) extend that anchor said screw (1) into bone, the anchoring body (3) including over the entire length thereof and from the drive head (2) anchoring portions of different profiles that provide anchoring corresponding to the different hardness and strength levels of the bone, said anchoring body (3) comprising below the drive head (2) a first anchoring portion (7) consisting of a conical core (4a) and two threads (5, 6) of cylindrical profile and identical pitch, a second anchoring portion (8) made up of a cylindrical core (4b) and a single cylindrical thread (5) along one-quarter turn, a third anchoring portion (9) having a cylindrical core (4b) and two threads (5, 6) of cylindrical profile along one-half turn, a fourth anchoring portion (10) including a cylindrical core (4b) and a single thread (6) of cylindrical profile along n turns depending on the overall length of the bone screw (1), a fifth anchoring portion (11) comprising a conical core (4a) and two threads (5, 6) of conical profile that form the tip of the bone screw.