Double Tubing Coupling Device for Stent-Graft Sealing

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Solution Overview

Problem

Existing modular prostheses face challenges in achieving a fluid-tight seal between modules and vessel walls, especially in cases where vessel dimensions vary or aneurysms occur, due to the need for precise sizing and complementary dimensions at coupling points.

Innovation Solution

A coupling device with a self-expandable inner stent and a membrane-covered outer stent, where the inner stent can expand radially inwardly to connect modules and the outer stent expands outwardly to abut the vessel wall, providing a fluid-tight seal without requiring precise vessel or module sizing, using a double concentric tube structure with bridging rings and stents on both layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If modular prostheses are coupled by nesting sections and expanding inner sections against outer sections, then fluid-tight seal between modules can be achieved, but precise manufacturing and limited design flexibility are required

Engineering Contradiction:
Improvefluid-tight sealVSAvoidcomplementary dimensions
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The coupling device employs nested stent structures where an inner stent is positioned within an outer stent. The inner stent expands to engage the prosthetic module while the outer stent expands to contact the vessel wall, creating a nested configuration that ensures fluid-tight sealing without requiring precise complementary dimensions between modules.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The stents are designed with shape memory properties, allowing them to change their radial dimensions through phase transformation. This parameter change enables the stents to expand from a compressed delivery state to a deployed state, adapting to different vessel and module sizes without requiring precise pre-matching of dimensions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If prosthesis dimensions are selected to match vessel dimensions, then fluid-tight seal at vessel interface can be achieved, but adaptability to varying vessel sizes and aneurysms is reduced

Engineering Contradiction:
Improvefluid-tight sealVSAvoidvessel size accommodation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The coupling device incorporates dynamically expandable stents that can adjust their dimensions after implantation. The stents transition from a compressed low-profile state during delivery to an expanded high-profile state at the implantation site, allowing adaptation to various vessel sizes and aneurysm configurations while maintaining fluid-tight sealing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device is divided into functional segments: an inner stent for module engagement, an outer stent for vessel wall contact, and a membrane for sealing. This segmentation allows each component to be optimized independently for its specific function while working together to provide adaptability and sealing across varying vessel dimensions.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If single-layer stent structure is used, then device complexity is reduced, but ability to provide both module connection and vessel wall sealing is compromised

Engineering Contradiction:
Improvestent structureVSAvoiddual function capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The device uses a nested dual-stent configuration where the inner stent is positioned within the outer stent. This nested structure allows the inner stent to specialize in engaging the prosthetic module while the outer stent specializes in contacting the vessel wall, providing dual functionality without excessive complexity through the efficient use of spatial nesting.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Despite the dual-stent structure, each stent is designed with universal expandable characteristics using shape memory materials. This allows both stents to adapt to various sizes and configurations, providing multi-functionality for both module connection and vessel wall sealing while maintaining reasonable device complexity through standardized expandable designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device allows for adjustable radial expansion to accommodate varying vessel and module sizes, ensuring a fluid-tight seal even in areas with aneurysms, enhancing adaptability and sealing efficacy without the need for precise sizing, and utilizing vascular fluid to aid in sealing.

Implementation Method 1

a self-expandable inner stent and a membrane-covered outer stent, where the inner stent can expand radially inwardly to connect modules

Methodology Applied
Scientific EffectSelf-expansion: Elastic Recovery

Implementation Method 2

the outer stent expands outwardly to abut the vessel wall, providing a fluid-tight seal

Methodology Applied
Scientific EffectRadial expansion: Elastic Recovery

Data Source

PatentEP2291142B1Prosthesis coupling device and method
Publication Date: 2019.09.25 COOK MEDICAL TECHNOLOGIES LLC
  • EP2291142B1 patent drawingFigure 1~2
  • EP2291142B1 patent drawingFigure 3~4

AI summary

A coupling device (28) is formed of a double tubing (50) of a substantially non-porous membrane material, typically a conventional graft material, that is of inner and outer layers of membrane material (52, 54). The inner and outer layers (52, 54) are coupled by bridging rings (56, 58) which allow the layers (52, 54) to be spaced from one another in use. Attached to the inner and outer layers (52, 54) are first and second stents (60, 62). The stent (60) is located on the inside of the double tubing, while the stent (62) is located on the outside of the double tubing (50). The device (28) can expand in effect to 'bulge' and thus to fill the gaps to the vessel wall and to the stent-graft sections (24, 26). The device can provide reliable coupling of stent-grafts in vessels of varying diameter or in vessels inflicted with one or more aneurysms.