Double-Wall Tube Fitting for Fluid Path Isolation at Exit
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Solution Overview
Problem
Maintaining separation of fluids in double wall tubes is challenging, especially at the exit point, as existing technologies struggle to effectively isolate the inner and outer fluid paths.
Innovation Solution
A fitting design that includes a concentric arrangement of inner and outer tubes with a unique axial end configuration and apertures to maintain fluid isolation, featuring a seal between the fluid paths and a frustoconical outer portion to minimize pressure loss and heat transfer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If a double wall tube structure is used to transport different fluids, then fluid transport capability is improved, but maintaining separation of fluids at the exit becomes difficult
Solution Approach 1:
The fitting is segmented into distinct functional zones: an inner portion for the first fluid path, an outer portion for the second fluid path, and a sealing portion with radially extending prongs that create separate exit apertures. This segmentation ensures that fluids exiting through different apertures remain separated even at the exit point.
Solution Approach 2:
A sealing portion with radially extending prongs acts as an intermediary element between the inner and outer portions. The prongs extend into the respective fluid paths and create physical barriers that maintain fluid separation at the exit, preventing mixing while allowing both fluids to be transported simultaneously.
2Strength
If welding is used to connect double walled tubes, then connection strength is improved, but manufacturing complexity and difficulty increase
Solution Approach 1:
The invention replaces complex welding operations with a mechanical insertion system. The fitting features an insertion end that receives the distal ends of inner and outer tubes, and a sealing portion with radially extending prongs that create mechanical interlocking and sealing through simple insertion, eliminating the need for welding while maintaining connection strength.
3Ease of operation
If chamfered joints are used for easy access, then ease of assembly is improved, but structural integrity may be compromised
Solution Approach 1:
The fitting employs a dynamic sealing mechanism where radially extending prongs are positioned to engage with the tube walls during insertion. The prongs can flex or adjust during the assembly process to accommodate minor misalignments, ensuring easy assembly while maintaining structural integrity through proper engagement.
Data Source
Figure 1A
Figure 1B
Figure 2A~2B
AI summary
A fitting (50; 250) for a double wall tube (16) may comprise an inner portion (70) defining an inner fluid passage (60; 260). An outer portion (72) may be disposed concentrically around the inner portion (70) and may define an outer fluid passage (62; 262) between the outer portion (72) and the inner portion (70). The outer portion (72) may define a first aperture (64a; 264) disposed through a sidewall (78; 278) of the outer portion (72).