Double-Walled Fuel Pipe for Internal Combustion Engine

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Solution Overview

Problem

The precision of fuel injection in internal combustion engines using gaseous fuel is compromised due to significant variations in fuel density and pressure caused by temperature changes, leading to inconsistent fuel injection amounts.

Innovation Solution

A fuel supplying device with a double-walled pipe structure in the fuel passage, where the gaseous fuel flows through an inner pipe and coolant circulates between the inner and outer pipes, facilitating heat exchange to stabilize the fuel temperature and maintain precise fuel injection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gaseous fuel is used in the fuel passage, then the fuel supply system can operate, but the temperature of the fuel varies due to various factors causing deterioration in precision of fuel injection amount

Engineering Contradiction:
Improvefuel supply operationVSAvoidfuel injection amount precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The fuel passage employs a double-walled pipe structure where the inner pipe carries gaseous fuel and the outer pipe contains coolant. This nested configuration allows the coolant to circulate between the walls of the inner and outer pipes, creating a heat exchange chamber that stabilizes fuel temperature without interfering with fuel flow.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Coolant acts as an intermediary substance that transfers heat between the gaseous fuel and the surrounding environment. By circulating coolant through the space between the inner and outer pipes, the system mediates temperature stabilization of the fuel, preventing direct thermal contact while achieving temperature control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If temperature of gaseous fuel varies, then the fuel supply system can adapt to different conditions, but the density and pressure loss in the flow passage change significantly

Engineering Contradiction:
Improvefuel supply adaptabilityVSAvoidfuel density stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The nested double-walled pipe structure creates a dedicated coolant circulation path between the inner fuel pipe and outer pipe wall. This configuration allows independent control of coolant flow to stabilize fuel temperature while maintaining fuel flow adaptability to different operating conditions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system actively changes the temperature parameter of the gaseous fuel by circulating coolant through the annular space between the inner and outer pipes. This parameter control stabilizes fuel density and pressure loss characteristics, ensuring consistent fuel injection performance across varying operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single-walled pipe structure is used in the fuel passage, then the device complexity is low, but the temperature of gaseous fuel cannot be stabilized

Engineering Contradiction:
Improvefuel passage structure complexityVSAvoidfuel temperature stability
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The double-walled pipe structure nests the inner fuel-carrying pipe within the outer coolant-containing pipe, creating an annular space for coolant circulation. This nested design adds temperature stabilization capability while maintaining relatively simple construction compared to more complex heat exchange systems.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Coolant serves as an intermediary heat transfer medium circulating through the space between the inner and outer pipes. This intermediary approach enables effective temperature stabilization of the fuel without requiring direct contact between fuel and cooling elements, maintaining system simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The double-walled pipe structure effectively stabilizes the temperature of gaseous fuel, preventing precision deterioration of fuel injection amounts by mitigating temperature variations, thereby ensuring consistent fuel delivery to the engine cylinders.

Implementation Method 1

Heat is exchanged between the coolant and the pressure reduction valve. The fuel passage is configured such that a coolant is supplied to a space between the outer pipe and the inner pipe.

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

The double-walled pipe structure includes an inner pipe through which the gaseous fuel flows and an outer pipe that covers the inner pipe, facilitating heat exchange to stabilize the fuel temperature

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11976615B1Fuel supplying device for internal combustion engine
Publication Date: 2024.05.07 TOYOTA JIDOSHA KK
  • US11976615B1 patent drawing
  • US11976615B1 patent drawing

AI summary

A fuel supplying device for an internal combustion engine includes a tank configured to store a gaseous fuel, a fuel injection valve configured to supply the gaseous fuel to a cylinder of the internal combustion engine, a fuel passage configured to supply the gaseous fuel in the tank to the fuel injection valve, and a pressure reduction valve provided in the fuel passage. The fuel passage has a double-walled pipe structure including an inner pipe through which the gaseous fuel flows and an outer pipe that has an inner diameter larger than the inner pipe and covers the inner pipe. The fuel passage is configured such that a coolant is supplied to a space between the outer pipe and the inner pipe.