Double-Walled Hydrogen Container Pressure Gradient

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Solution Overview

Problem

Hydrogen and helium storage containers face significant challenges due to the small size of their molecules/atoms, leading to high permeability and escape of gases, especially at room temperature, and existing solutions like hydrogen barrier coatings or hydride-based methods are costly and complex.

Innovation Solution

A double-walled container system where a fluid, such as nitrogen or water, is maintained at a higher pressure in the inter-space between the inner and outer walls, effectively creating a high-pressure envelope around the hydrogen or helium, reducing diffusion and the need for costly liners.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional hydrogen barrier coatings or liners are used to limit hydrogen escape, then gas containment is improved, but device complexity and cost increase

Engineering Contradiction:
Improvegas containmentVSAvoidcontainer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The container is divided into two separate walls (inner wall and outer wall) with an inter-space between them. The inner wall contains the hydrogen while the outer wall is exposed to the external environment. This segmentation allows each wall to be optimized for its specific function and simplifies the overall structure compared to complex multi-layer liners.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A buffer gas (such as nitrogen or helium) is introduced into the inter-space between the inner and outer walls. This intermediary gas creates a pressure differential that opposes the diffusion of hydrogen through the inner wall, reducing hydrogen loss without requiring complex barrier coatings on either wall.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of substance

If hydrogen barrier coatings are used to prevent gas escape, then permeability is reduced, but manufacturing cost increases

Engineering Contradiction:
Improvehydrogen lossVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of substanceVSEase of manufacture

Solution Approach 1:

The invention uses a pneumatic approach by introducing a buffer gas into the inter-space at a controlled pressure. This gas pressure creates a counter-gradient that reduces hydrogen diffusion through the inner wall, replacing the need for expensive specialized barrier materials with a simpler pressure-controlled system.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The system changes the pressure parameter in the inter-space between the inner and outer walls. By maintaining a higher pressure of buffer gas in the inter-space compared to the hydrogen pressure inside the inner wall, the diffusion driving force is reduced, thereby decreasing hydrogen loss without requiring expensive materials.

Inventive Principle:
Principle #35Parameter changes

3Loss of substance

If thick barrier liners are used to contain hydrogen, then diffusion is reduced, but weight increases

Engineering Contradiction:
Improvehydrogen diffusionVSAvoidcontainer weight
Core Design Contradiction:
Loss of substanceVSWeight of moving object

Solution Approach 1:

The barrier function is segmented between the inner wall, the inter-space buffer gas, and the outer wall. This distributes the containment function across multiple simpler components rather than requiring a single thick heavy liner, reducing overall container weight while maintaining effective hydrogen containment.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces gas loss through the container walls, enhances storage reliability, lowers costs, and eliminates the need for exotic liners, while allowing for efficient containment of hydrogen and helium in both gaseous and liquid states.

Implementation Method 1

hydrogen is highly permeable and has the tendency of escaping from the containers or tanks they are stored in

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

a fluid, other than small atomic structure gas, is maintained in the inter-space at a higher pressure than the pressure of hydrogen contained within the inner wall

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS12025272B2Method and system for containing a small atomic structure gas
Publication Date: 2024.07.02 VSENS INC
  • US12025272B2 patent drawing
  • US12025272B2 patent drawing
  • US12025272B2 patent drawing

AI summary

In a hydrogen or helium container and method for containing the gas, a double-walled housing is provided, which defines an inter-space between the inner and the outer walls, the inter-space being filled with a fluid at a higher pressure than the pressure of the hydrogen or helium contained within the inner wall.