Double-Wedge Rock Bolt Expansion for Reliable Formation Anchoring
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing rock bolts often fail to achieve proper anchoring to formations despite maximum expansion of the expansion mechanism.
Innovation Solution
A rock bolt design featuring a central rod, a tubular outer body, and an expansion mechanism with a first and second wedge means, including a drive wedge and an intermediate wedge, allowing for controlled radial expansion of the outer body through coordinated movement of the wedges.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a single-stage expansion mechanism is used, then the device complexity is reduced, but the expansion range is insufficient to achieve proper anchoring
Solution Approach 1:
The expansion mechanism is divided into two independent wedge means (first wedge means and second wedge means) that operate in sequence. The first wedge means expands the outer body to a first diameter, while the second wedge means further expands it to a second diameter. This segmentation allows the system to achieve greater total expansion range without requiring a single complex high-expansion mechanism, thereby improving anchoring reliability while managing device complexity.
Solution Approach 2:
The outer body acts as an intermediary element between the two wedge means. The first wedge means expands the outer body, which then serves as the expanding element for the second wedge means. This intermediary approach allows the system to achieve cumulative expansion effects, where the outer body's expansion in the first stage enables further expansion in the second stage, improving anchoring reliability without requiring direct high-force transmission from a single complex wedge mechanism.
2Reliability
If maximum expansion is applied, then the expansion range is maximized, but proper anchoring is still not achieved
Solution Approach 1:
The expansion mechanism provides dynamic, multi-stage expansion capability rather than a single static expansion state. The first wedge means creates a first expansion state with the outer body at a first diameter, and the second wedge means creates a second expansion state at a second diameter. This dynamic progression allows the system to adapt to different formation conditions and achieve proper anchoring through controlled incremental expansion, enhancing both reliability and adaptability.
Solution Approach 2:
The system changes the expansion parameter (outer body diameter) in two distinct stages. The first wedge means changes the diameter from the original size to a first expanded diameter, and the second wedge means further changes it to a second expanded diameter. This parameter change approach allows the system to achieve greater total expansion range and adaptability, enabling proper anchoring that cannot be achieved with a single maximum expansion state.
3Adaptability or versatility
If a double-wedge expansion mechanism is implemented, then the expansion range and control are enhanced, but the device complexity increases
Solution Approach 1:
The expansion mechanism is segmented into two functional units (first wedge means and second wedge means) with distinct roles. The first wedge means handles the initial expansion phase, while the second wedge means handles the final expansion phase. This segmentation distributes the complexity across two simpler, specialized components rather than requiring one complex high-capability component, thereby achieving enhanced expansion range while managing overall device complexity.
Solution Approach 2:
The first wedge means is positioned within the outer body, and the second wedge means is positioned within the expanded outer body from the first stage. This nested arrangement allows both wedge means to coexist in a compact configuration, minimizing the increase in device complexity while enabling the double-stage expansion functionality that provides enhanced expansion range and control.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enhances the expansion range and control of the rock bolt's anchoring to formations, ensuring better engagement and stability.
Implementation Method 1
The drive wedge and the intermediate wedge are configured such that the drive wedge is able to radially expand the intermediate wedge upon movement of the drive wedge in the first direction towards a trailing portion of the rock bolt
Implementation Method 2
The first wedge means and the second wedge means are configured such that the first wedge means is able to force the second wedge means radially outwards about the longitudinal axis of the rock bolt upon movement of the first wedge means in a first direction towards a trailing portion of the rock bolt rod to thereby radially expand the outer body
Data Source
AI summary
A rock bolt includes a wedge-based expansion mechanism. The expansion mechanism includes a drive wedge arranged to expand an intermediate wedge upon tensioning of the rock bolt, wherein the intermediate wedge is arranged to expand a wedge device attached to an outer tube of the rock bolt. The use of the intermediate wedge enables greater expansion of the rock bolt.


