Downhole Alarm Visualization via Statistical Analysis

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Solution Overview

Problem

Existing systems face challenges in visualizing and contextualizing modeled parameter values within allowed operational ranges for intervals in pressure management services, particularly in downhole drilling operations, where sensor gaps need to be bridged and alarms need to be generated effectively.

Innovation Solution

A method and system for processing parameter data that involves receiving alarm values for a selected interval, performing statistical analysis of these values, and generating alarm indications based on comparisons with limits, allowing for high-resolution visualization and accumulation of alarms over specified intervals, enabling context-aware display and control of detail levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single downhole tool is used to measure annular pressure and calculate ECD, then device complexity is reduced, but measurement precision deteriorates due to sensor gaps that require modeling

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system creates a virtual copy of the pressure measurement data through modeling to fill sensor gaps. The modeled ECD values are generated by copying and extrapolating from available sensor data, allowing continuous parameter visualization without additional physical sensors.

Inventive Principle:
Principle #26Copying

2Device complexity

If only a small number of points of interest are selected for alarm generation, then device complexity is reduced, but loss of information increases as interval context is lost

Engineering Contradiction:
Improvedevice complexityVSAvoidloss of information
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The interval is segmented into multiple discrete points, each evaluated independently for alarm conditions. This allows comprehensive monitoring of the entire interval while maintaining manageable complexity through systematic processing of individual segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system adds a temporal/distributive dimension to alarm visualization by showing alarm status across multiple points throughout the interval, rather than collapsing all information into a single aggregate alarm. This preserves interval context while maintaining operational simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If direct comparison of actual value with min/max ranges is used, then ease of operation is improved through simple visualization, but loss of information occurs by not providing statistical context

Engineering Contradiction:
Improveease of operationVSAvoidloss of information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

Statistical analysis serves as an intermediary layer between raw parameter values and alarm decisions. The system calculates statistical metrics (mean, standard deviation, percentiles) that mediate between simple threshold comparison and complex pattern recognition, providing contextual information while maintaining operational simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9309747B2System and method for generating profile-based alerts/alarms
Publication Date: 2016.04.12 BAKER HUGHES CO
  • US9309747B2 patent drawing
  • US9309747B2 patent drawing
  • US9309747B2 patent drawing

AI summary

A method of processing parameter data includes: receiving at least one alarm value for a selected interval, the at least one alarm value generated based on a comparison of estimated parameter values at one or more respective interval points with limits at the respective interval points; performing, by a processor, a statistical analysis of the at least one alarm value over the selected interval; and generating an alarm indication associated with the selected interval, the alarm indication corresponding to a result of the statistical analysis.