Downhole Bubble Point Estimation via Pressure-Volume Compressibility

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods lack an accurate and efficient means to measure the bubble point of hydrocarbons in an earth formation, which is crucial for optimizing oil extraction by ensuring pressure remains above the bubble point to maximize oil production.

Innovation Solution

A downhole tool equipped with a probe, pump, volume sensor, pressure sensor, and processor performs a pressure-volume test to estimate the bubble point by increasing and decreasing pressure and volume, calculating compressibility, and comparing it to a threshold to determine the bubble point pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If no downhole measurement tool is used, then the bubble point cannot be accurately measured, but the oil extraction efficiency remains suboptimal due to unknown pressure management

Engineering Contradiction:
Improvebubble point measurement accuracyVSAvoiddownhole tool complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The downhole tool integrates multiple functions including pressure sensing, volume measurement, fluid sampling, and bubble point determination into a single device. The processor coordinates these diverse functions to perform comprehensive formation fluid analysis, eliminating the need for multiple separate tools and reducing overall system complexity while maintaining high measurement precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The tool measures bubble point by systematically changing pressure and volume parameters and observing the corresponding changes in fluid compressibility. By controlling the pressure sensor and volume sensor to vary these parameters and analyzing the results through the processor, the system accurately determines the bubble point without requiring complex external measurement equipment

Inventive Principle:
Principle #35Parameter changes

2Productivity

If pressure is lowered below bubble point to increase oil production rate, then gas flows out preferentially, but oil extraction efficiency decreases

Engineering Contradiction:
Improveoil production rateVSAvoidoil extraction efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The downhole tool provides real-time feedback on the bubble point pressure of formation fluids. This information is used to adjust borehole pressure management strategies, ensuring pressure is maintained above the bubble point to prevent premature gas release. The feedback loop enables optimization of production rates while maintaining reliable oil extraction efficiency by preventing gas coning and maintaining reservoir pressure integrity

Inventive Principle:
Principle #23Feedback

3Measurement precision

If pressure sensor and volume sensor are integrated, then bubble point can be determined through pressure-volume testing, but device complexity increases

Engineering Contradiction:
Improvecompressibility measurement accuracyVSAvoidsensor integration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The pressure sensor and volume sensor are integrated within the same downhole tool housing, sharing common components such as the processor, power supply, and communication systems. This merging approach allows simultaneous measurement of pressure and volume parameters during bubble point testing, achieving high compressibility measurement accuracy while minimizing the increase in device complexity through shared infrastructure

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides accurate and efficient estimation of the bubble point, enabling optimal pressure management for enhanced oil production rates and reducing the extraction of gas over oil.

Implementation Method 1

a pump in fluid communication with the probe, the pump having a variable volume configured to pump fluid from the earth formation into the volume within the pump

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a pressure sensor in pressure communication with the fluid in the volume of the pump and configured to sense the pressure of the fluid in the volume in the pump

Methodology Applied
Scientific EffectPressure sensing:

Implementation Method 3

a volume sensor configured to sense the volume within the pump

Methodology Applied
Scientific EffectVolume sensing:

Implementation Method 4

The bubble pressure relates to the highest pressure at which a chemical constituent in a liquid turns to vapor and forms bubbles

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS9328609B2Apparatus and method for determination of formation bubble point in downhole tool
Publication Date: 2016.05.03 BAKER HUGHES CO
  • US9328609B2 patent drawing
  • US9328609B2 patent drawing
  • US9328609B2 patent drawing

AI summary

An apparatus for estimating a bubble point of a fluid in an earth formation penetrated by a borehole includes: a pump configured to pump fluid from the earth formation through an extendable probe into a volume; and a processor. The processor is configured to perform a pressure-volume test on the fluid sample. The test includes: increasing the pressure of the fluid sample above formation pressure and logging the pressure and volume of the fluid sample; calculating a reference compressibility of the fluid sample; decreasing the pressure of the fluid sample and logging the pressure and volume; calculating a compressibility of the fluid sample using the logged pressure and volume obtained from during the decreasing; comparing the calculated compressibility to a threshold; and estimating the bubble point as the current fluid sample pressure when the calculated compressibility first meets or exceeds the threshold factor.