Downhole Communication Line Protocol Switching

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Solution Overview

Problem

Conventional well operation systems require separate communication cables for different protocols, making it costly and impractical to implement multiple communication protocols simultaneously.

Innovation Solution

A system that uses a single communication line to enable two distinct communication protocols, where remote tools detect mode control signals to switch between one-way and two-way communication modes, allowing for the use of incompatible protocols.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate communication cables are used for different protocols, then communication reliability and data transmission rates are improved, but system cost and device complexity increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple communication protocols (two-way control protocol and one-way telemetry protocol) onto a single communication cable by implementing protocol selection logic in the microcontroller. The system merges previously separate communication channels into one unified cable, eliminating the need for multiple cables while maintaining the functional integrity of both protocols through software-based protocol switching.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The communication cable is designed to serve multiple functions by supporting both two-way control communications and one-way telemetry data transmission. The microcontroller implements multi-functionality by detecting message types and dynamically switching between different communication protocols on the same cable, allowing the single cable to replace multiple specialized cables.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple communication protocols are implemented on separate cables, then communication versatility is improved, but installation cost and practicality worsen

Engineering Contradiction:
Improvecommunication versatilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple communication protocols onto a single cable by implementing protocol detection and switching logic in the microcontroller. The system combines previously separate two-way control communications and one-way telemetry transmissions into one unified communication channel, reducing cable quantity and simplifying installation while maintaining protocol versatility.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microcontroller changes communication parameters dynamically based on the detected protocol type. By modifying communication mode, data format, and transmission direction according to the message type received, the system adapts a single cable to handle multiple protocol requirements, thereby maintaining versatility while simplifying physical installation.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single communication line is used for multiple protocols, then system cost and complexity are reduced, but communication reliability and data transmission rates may deteriorate

Engineering Contradiction:
Improvesystem complexityVSAvoidcommunication reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system employs periodic protocol switching based on message type detection. The microcontroller periodically monitors incoming signals, identifies the required communication mode, and switches protocols accordingly. This periodic action ensures that the single communication line maintains high reliability by appropriately configuring the communication protocol for each transmission type rather than using a fixed protocol.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The microcontroller acts as an intermediary that manages protocol switching between the two-way control protocol and one-way telemetry protocol on the single communication line. By introducing this intelligent mediator that detects message types and dynamically selects appropriate protocols, the system maintains communication reliability despite using a shared communication channel.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If protocol switching is implemented on a single line, then ease of operation and cost-effectiveness are improved, but communication protocol compatibility requirements worsen

Engineering Contradiction:
Improveoperation easeVSAvoidprotocol compatibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The microcontroller changes communication parameters dynamically based on detected message types. By modifying communication mode, data format, and transmission direction according to the protocol requirement, the system achieves ease of operation through automatic protocol adaptation while handling incompatible protocols on a single cable without requiring manual configuration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The communication system performs self-service by automatically detecting the required protocol type and switching modes without external intervention. The microcontroller autonomously monitors incoming signals, identifies the appropriate communication protocol, and configures the system accordingly, thereby simplifying operation while maintaining compatibility with multiple protocols.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9217326B2Systems and methods for implementing different modes of communication on a communication line between surface and downhole equipment
Publication Date: 2015.12.22 BAKER HUGHES CO
  • US9217326B2 patent drawing
  • US9217326B2 patent drawing
  • US9217326B2 patent drawing

AI summary

Systems and methods for enabling communication using two different alternative protocols on a single communication line between remote tools and control equipment used in well operations. In one embodiment, a system includes control equipment, remote tools and a communication line coupled between the control equipment and the remote tools. Each remote tool detects mode control signals on the communication line and operates alternately in either a first mode or a second mode in response to detecting corresponding mode control signals. The first mode enables two-way communication of data on the communication line according to a first communications protocol. The second mode enables one-way communication of data on the communication line from the remote equipment to the control equipment according to a second protocol. The second protocol is different from the first protocol, and may be incompatible with the first protocol.