Downhole Density Analysis for Real-Time Fluid Composition

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Solution Overview

Problem

Current methods for fluid sampling in reservoirs face challenges in accurately determining the composition of formation fluids due to contamination from drilling muds, leading to uncertainties in contamination levels and fluid properties, particularly in real-time monitoring and analysis.

Innovation Solution

A dynamic fluid composition analysis is developed, which uses real-time density measurements to estimate the fraction of each constituent in the formation fluid, including water, gas, and contaminants, by applying a recursive online framework that combines analytical geometry and probability theory to characterize the state vector and infer properties like GOR, while accounting for state boundary and dynamic constraints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If repeated density measurements are taken at fixed time intervals to monitor fluid cleanup, then contamination level assessment is improved, but measurement precision deteriorates due to equilibrium between formation fluid and filtrate

Engineering Contradiction:
Improvecontamination level assessmentVSAvoiddensity measurement precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent transitions from static equilibrium-based density measurement to a dynamic cleanup model that tracks density changes over time. By modeling the cleanup process as a dynamic system where contamination fraction evolves with time, the method can assess contamination levels even when equilibrium is reached, resolving the contradiction between reliability and measurement precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements a feedback mechanism where density measurements are continuously taken and fed into a cleanup model that updates the estimated contamination fraction. This closed-loop approach allows the system to adapt to changing conditions and provide reliable contamination assessment by comparing actual measurements with model predictions, overcoming the precision limitations of single-point equilibrium measurements.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If complex analysis modules like spectrophotometers are used for downhole fluid analysis, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefluid composition analysis precisionVSAvoidanalysis module complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential analysis function from complex downhole spectrophotometers and relocates the sophisticated computational analysis to surface computers. Only simple density measurements are performed downhole, while the complex cleanup modeling and composition estimation are performed at the surface, dramatically reducing downhole device complexity while maintaining high measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex mechanical/optical analysis systems (spectrophotometers) with a simplified measurement system (density sensor) combined with computational modeling. The physical complexity of downhole optical instruments is substituted with mathematical complexity performed at the surface, achieving the same analytical goals with much simpler downhole hardware.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If two-component mixture assumption is used for fluid analysis, then device complexity is reduced, but measurement precision deteriorates due to unknown number of constituents

Engineering Contradiction:
Improveanalysis model simplicityVSAvoidcomposition estimation precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the fluid composition into distinct functional components: contamination (filtrate) and formation fluid. The formation fluid is further segmented into potential constituents (water, gas, hydrocarbons) that can be identified through the cleanup trajectory. This segmentation allows the simple two-component cleanup model to yield precise composition estimates by identifying which formation fluid components are present.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the analytical approach from directly measuring composition to measuring the dynamic parameter of contamination fraction evolution over time. By tracking how the contamination fraction changes during cleanup rather than attempting to directly measure all constituents, the method achieves precise composition estimation with a simple two-component model, as the cleanup trajectory uniquely identifies the formation fluid composition.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate, real-time estimation of fluid composition and properties, reducing contamination uncertainties and improving the quality of reservoir characterization data, thus enhancing engineering and business decision-making.

Implementation Method 1

a density sensor 20 to measure a density of the fluid sample

Methodology Applied
Scientific EffectDensity measurement:

Data Source

PatentEP2971503B1Real-time determination of formation fluid properties using density analysis
Publication Date: 2022.09.14 WEATHERFORD TECHNOLOGY HOLDINGS LLC
  • EP2971503B1 patent drawingFigure 1
  • EP2971503B1 patent drawingFigure 2A
  • EP2971503B1 patent drawingFigure 2B~3

AI summary

Analysis evaluates formation fluid with a downhole tool disposed in a borehole. A plurality of possible constituents is defined for the formation fluid, and constraints are defined for the possible constituents. The constraints can include boundary constraints and constraints on the system's dynamics. The formation fluid is obtained from the borehole with the downhole tool over a plurality of time intervals, and density of the obtained formation fluid is obtained at the time intervals. To evaluate the fluid composition, a state probability distribution of the possible constituents of the obtained formation fluid at the current time interval is computed recursively from that at the previous time interval and by assimilation the current measured density of the obtained formation fluid in addition to the defined boundary/dynamic constraints. The probabilistic characterization of the state of the possible constituents allows, in turn, the probabilistic inference of formation properties such as contamination level and GOR.