Downhole Depth Computation Using Inertial Navigation

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Solution Overview

Problem

Current methods for determining the depth of a wellbore in subterranean rock formations are inefficient, requiring time-consuming and resource-intensive surveys, often necessitating a trip into the wellbore prior to drilling and lacking accuracy in older wells due to outdated technologies or cost constraints.

Innovation Solution

A method and apparatus utilizing a wellbore tool equipped with an accelerometer and a processor that measures acceleration and accesses a database to determine depth, incorporating survey data from instruments like gyroscopes and magnetometers, allowing for continuous or discrete orientation measurements and eliminating the need for pre-drilling surveys.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional wireline survey methods are used to determine wellbore depth, then survey data can be obtained, but the process requires time-consuming trips into the wellbore and extensive resource consumption

Engineering Contradiction:
Improvewellbore depth accuracyVSAvoidsurvey time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical wireline survey system with an inertial navigation system using accelerometers and gyroscopes. The mechanical wireline method requires physical trips into the wellbore, while the inertial system uses motion sensors to calculate position through integration of acceleration data, eliminating the need for mechanical survey trips and enabling continuous depth monitoring during drilling operations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The inertial navigation system is self-contained within the wellbore tool, with onboard processors continuously calculating depth and position from sensor data. The system serves itself by integrating acceleration measurements over time to determine velocity and position without requiring external survey equipment or personnel, enabling autonomous depth determination throughout the drilling process

Inventive Principle:
Principle #25Self-service

2Measurement precision

If conventional wireline survey methods are used, then depth information can be obtained, but the process is resource-intensive and requires pre-drilling trips

Engineering Contradiction:
Improvewellbore depth accuracyVSAvoiddrilling efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces the mechanical wireline survey system with an inertial navigation system using accelerometers and gyroscopes. The mechanical wireline method requires physical trips into the wellbore, while the inertial system uses motion sensors to calculate position through integration of acceleration data, eliminating the need for mechanical survey trips and enabling continuous depth monitoring during drilling operations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The inertial navigation system provides continuous depth and position measurements throughout the drilling process, rather than requiring intermittent survey trips. The accelerometers and gyroscopes continuously track tool motion and orientation, allowing depth determination to proceed without interruption and maintaining productive drilling operations throughout

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If iterative computation at the surface is used to process survey data, then final survey logs can be produced, but the process requires data matching and complex surface processing

Engineering Contradiction:
Improvesurvey log accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The inertial navigation system is self-contained within the wellbore tool, with onboard processors continuously calculating depth and position from sensor data. The system serves itself by integrating acceleration measurements over time to determine velocity and position without requiring external survey equipment or personnel, enabling autonomous depth determination throughout the drilling process

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent extracts the computational processing function from the surface facility and places it directly in the wellbore tool. The inertial navigation system performs all necessary calculations locally using onboard processors, eliminating the need for complex surface-based iterative computation and data matching processes

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and efficient determination of wellbore depth, reducing resource consumption and improving survey accuracy by processing acceleration measurements and correlating them with pre-measured parameters, thus facilitating more precise wellbore operations and reworking of older wells.

Implementation Method 1

measuring acceleration of the wellbore tool

Methodology Applied
Scientific EffectAcceleration measurement: Accelerometer

Implementation Method 2

determining the depth of the wellbore tool using the processor by processing the acceleration measurements

Methodology Applied
Scientific EffectInertial navigation:

Implementation Method 3

a gyroscopic survey instrument

Methodology Applied
Scientific EffectGyroscopic effect: Gyroscope

Implementation Method 4

magnetometers

Methodology Applied
Scientific EffectMagnetic field measurement: Magnetometer

Data Source

PatentUS8528637B2Downhole depth computation methods and related system
Publication Date: 2013.09.10 BAKER HUGHES CO
  • US8528637B2 patent drawing
  • US8528637B2 patent drawing
  • US8528637B2 patent drawing

AI summary

A method for determining depth in a wellbore uses inertial navigation in conjunction with a database having one or more measured parameters correlated with depth. The measured parameter may be the lengths of stands forming a drill string, prior survey data relating to a naturally occurring feature such as formation lithology, or data relating to a human made feature such as collars in a casing string. The downhole processor may use accelerometer measurements to calculate a measured depth of a BHA and access the database to retrieve a predicted depth that corresponds with one or more sensor measurements (e.g., motion indicating the addition of a stand to a drill string). Thereafter, if the downhole processor determines that the predicted depth is in agreement with the calculated depth, the processor stores the predicted depth and/or associates the predicted depth with directional surveys taken along the wellbore.