Downhole Electrode Ranging for Wellbore Proximity Detection

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Solution Overview

Problem

Monitoring the distance between adjacent wells during drilling is challenging, as existing methods lack effective means to prevent interference and undesirable interactions, such as intersection or close proximity, which can lead to safety hazards and suboptimal hydraulic fracturing outcomes.

Innovation Solution

A magnetic ranging technique using multiple downhole electrodes, where an excitation electrode and a return electrode are positioned within the wellbore to generate an electromagnetic field, allowing sensors in adjacent wells to determine the distance between them, with the electrodes' placement optimized to ensure safe and efficient current distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If surface-level return electrodes are used, then current distribution can be achieved, but personnel and equipment safety is compromised due to rough terrain connections

Engineering Contradiction:
ImprovesafetyVSAvoidequipment setup complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The return electrode is relocated from the surface dimension to the downhole dimension, where it can be positioned within 100 feet of the excitation electrode in the wellbore. This dimensional change eliminates the need for long surface connections through rough terrain, thereby improving safety while simplifying equipment setup.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If multiple electrodes are positioned downhole, then current distribution profile is optimized, but device complexity increases

Engineering Contradiction:
Improvecurrent distribution controlVSAvoidelectrode placement complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The electrode system is segmented into multiple discrete electrodes (first excitation electrode, second excitation electrode, and return electrode) that can be independently positioned at different depths. This segmentation allows precise control of current distribution profiles by adjusting the spacing and depth of each electrode, while the modular nature simplifies deployment through sequential placement.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If electrodes are placed closer together downhole, then surface safety hazards are minimized, but electromagnetic field distribution may be affected

Engineering Contradiction:
Improvesurface safety hazardsVSAvoidelectromagnetic field effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system optimizes the spacing parameter between electrodes by positioning them within 100 feet of each other downhole, which minimizes surface safety hazards. Simultaneously, the spacing is maintained at a sufficient distance to ensure proper electromagnetic field distribution for effective ranging, achieving both safety and effectiveness through parameter optimization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively determines the inter-well distance, reducing the risk of interference and enhancing the safety and efficiency of drilling operations by ensuring a suitable electromagnetic field is generated, while minimizing surface-level safety hazards.

Implementation Method 1

A current is applied to the casing between the electrodes, resulting in the generation of an electromagnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10677044B2Magnetic ranging using multiple downhole electrodes
Publication Date: 2020.06.09 HALLIBURTON ENERGY SERVICES INC
  • US10677044B2 patent drawing
  • US10677044B2 patent drawing
  • US10677044B2 patent drawing

AI summary

A magnetic ranging system, in some embodiments, comprises: a wellbore in a formation; a conductive casing in said wellbore; and excitation and return electrodes electrically coupled to the conductive casing, the excitation electrode positioned downhole relative to the return electrode, the excitation and return electrodes generating a current in the casing, said current resulting in an electromagnetic signal that propagates through said formation toward a sensor in another wellbore.