Downhole Gas Separation Assembly for Accurate Fluid Analysis

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Solution Overview

Problem

Existing downhole tools face challenges in accurately measuring gas phase components in downhole fluids due to interference and scattering from liquid phase components, as well as equilibrium difficulties with multiphase behavior.

Innovation Solution

A downhole tool with a gas-liquid separation assembly and optical analysis section, utilizing extendable tool anchors, protective materials, and a bypass fluid line system to isolate and analyze gas components, including mercury and hydrogen sulfide, using optical assemblies with light sources and detectors to measure gas properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If downhole tools measure gas phase components in the presence of liquid phase components, then comprehensive fluid analysis is achieved, but measurement accuracy deteriorates due to interference and scattering

Engineering Contradiction:
Improvecomprehensive fluid analysisVSAvoidgas measurement accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent divides the multiphase fluid into separate gas and liquid phases using a gas-liquid separator. The separator isolates the gas phase component from the liquid phase component, allowing independent measurement of each phase. This segmentation eliminates interference and scattering effects that occur when measuring gases in the presence of liquids, thereby resolving the contradiction between comprehensive analysis and measurement accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the gas phase component from the multiphase fluid by passing it through a gas-liquid separator. The separator removes liquid phase components from the gas stream, isolating the gas phase for dedicated analysis. This extraction process eliminates the harmful interference and scattering effects that liquid components cause to gas measurements, while still enabling comprehensive fluid characterization.

Inventive Principle:
Principle #2Taking out (Extraction)

2Quantity of substance

If downhole tools analyze multiphase fluids directly, then complete fluid characterization is achieved, but measurement reliability deteriorates due to equilibrium difficulties

Engineering Contradiction:
Improvecomplete fluid characterizationVSAvoidmeasurement reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent segments the multiphase fluid into distinct gas and liquid phases using a gas-liquid separator before analysis. By separating the phases, the system eliminates equilibrium difficulties that arise when trying to measure multiphase fluids directly. Each phase can then be measured independently under stable conditions, improving measurement reliability while maintaining complete fluid characterization capability.

Inventive Principle:
Principle #1Segmentation

3Productivity

If gas and liquid components are measured together, then efficient single-pass analysis is achieved, but measurement accuracy deteriorates due to interference from liquid phase components

Engineering Contradiction:
Improveanalysis efficiencyVSAvoidgas component accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements a segmentation approach where the gas-liquid separator divides the fluid stream into separate gas and liquid phases. This allows the gas phase to be measured independently from liquid phase components, eliminating interference and scattering effects. The segmented measurement approach maintains analysis efficiency by processing phases separately in a single pass through the tool, while significantly improving gas component measurement accuracy.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise separation and analysis of gas components from downhole formation fluids, minimizing interference and improving measurement accuracy, allowing for effective characterization of gas phases in downhole environments.

Implementation Method 1

separating a gas component and a liquid component from the downhole formation fluid

Methodology Applied
Scientific EffectDensity difference separation: Density Gradient

Implementation Method 2

gas-liquid separation assembly

Methodology Applied
Scientific EffectGravitational settling: Gravitation

Implementation Method 3

optical assemblies with light sources and detectors to measure gas properties

Methodology Applied
Scientific EffectLight absorption spectroscopy: Absorption Spectroscopy

Implementation Method 4

optical analysis section

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS10724355B2Downhole tools and methods for isolating and analyzing gases from downhole fluids
Publication Date: 2020.07.28 HALLIBURTON ENERGY SERVICES INC
  • US10724355B2 patent drawing
  • US10724355B2 patent drawing
  • US10724355B2 patent drawing

AI summary

Downhole tools for isolating and analyzing one or more gases include a gas separation assembly in fluid communication with a gas specific analyzer. The gas separation assembly includes a piston disposed within a housing and a separation volume defined between the piston and the housing. The piston is movable to separate a gas component and a liquid component from a downhole formation fluid within the separation volume. The gas specific analyzer is operable to measure one or more properties of the gas component. In some configurations, the gas specific analyzer is an optical assembly containing a light source, an optical detector, and a gas cell that contains an observation volume. The optical assembly is operable to measure one or more properties of the gas component within the observation volume via the light source and the optical detector.