Downhole Hanger Telemetry Unit Extraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional downhole telemetry systems require extensive time and expense for replacement of inoperable telemetry units, necessitating the removal and reinstallation of communication strings, which is inefficient and costly.

Innovation Solution

A downhole hanger assembly with a telemetry unit that can be lowered into the wellbore tubular to replace faulty telemetry units without removing the communication string, allowing for continuous data transmission and minimization of downtime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If conventional telemetry systems are used with external coupling to wellbore tubular, then data transmission can be achieved, but replacement of inoperable telemetry units requires removal and reinstallation of communication strings which is time-consuming and expensive

Engineering Contradiction:
Improvereplacement of telemetry unitsVSAvoiddowntime for communication string removal and reinstallation
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The telemetry unit is extracted from the communication string and placed inside the wellbore tubular. This allows the telemetry unit to be replaced independently without removing the entire communication string, thereby reducing downtime and repair complexity while maintaining data transmission capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The telemetry unit is nested inside the wellbore tubular, specifically within the downhole hanger assembly. This nested configuration enables access to and replacement of the telemetry unit without disrupting the external communication string, significantly reducing maintenance time and operational disruption.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If telemetry units are externally coupled to wellbore tubular, then installation and replacement can be performed, but the process requires removal and reinstallation of communication strings which increases operational costs

Engineering Contradiction:
Improveinstallation processVSAvoidoperational expense for removal and reinstallation
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The telemetry unit is extracted from the communication string and positioned inside the wellbore tubular. This extraction enables independent replacement of the telemetry unit without the need to remove and reinstall the entire communication string, thereby reducing operational expenses associated with installation and maintenance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The downhole hanger assembly with the telemetry unit is designed to be self-contained and accessible from within the wellbore tubular. This self-service configuration allows for easier installation and replacement without requiring complex external operations, reducing operational costs and improving ease of manufacture.

Inventive Principle:
Principle #25Self-service

3Ease of repair

If communication string must be removed for telemetry unit replacement, then faulty units can be replaced, but data transmission is disrupted during the process

Engineering Contradiction:
Improvetelemetry unit replacementVSAvoidcontinuous data transmission
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The telemetry unit is nested inside the wellbore tubular within the downhole hanger assembly, allowing it to be replaced without removing the external communication string. This maintains the integrity and continuity of the communication string, ensuring uninterrupted data transmission while enabling easy replacement of the telemetry unit.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The communication string remains continuously connected and functional during telemetry unit replacement. By positioning the telemetry unit inside the wellbore tubular, the system maintains continuous data transmission capability while allowing the telemetry unit to be replaced without disruption to the overall communication system.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS10400533B2System and method for a downhole hanger assembly
Publication Date: 2019.09.03 HALLIBURTON ENERGY SERVICES INC
  • US10400533B2 patent drawing
  • US10400533B2 patent drawing
  • US10400533B2 patent drawing

AI summary

A downhole hanger assembly having a downhole hanger and a telemetry unit. The telemetry unit can reside within the downhole hanger or the telemetry unit can reside in a telemetry component which is coupled with the downhole hanger. The downhole hanger assembly can be lowered into a wellbore tubular and set against an interior wall of the wellbore tubular. The telemetry unit can receive and transmit data uphole and/or downhole. The data can be received from another telemetry unit and/or from a tool assembly, such as a sensor.