Downhole Inductive Coupler for Wireless Power and Data Transmission

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Solution Overview

Problem

The current method of installing and testing sensors on downhole tubing strings in oil and gas wells requires frequent pauses for physical connection and pressure testing, significantly increasing rig time and costs.

Innovation Solution

The implementation of an inductive coupling system that allows for wireless transmission of power and data between downhole components, eliminating the need for physical connections and subsequent pressure testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical connection and pressure testing are performed at the surface before running the tubing downhole, then connection reliability is improved, but the run-in-hole operation is paused and rig time is increased

Engineering Contradiction:
Improveconnection reliabilityVSAvoidrig time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical connection system (physical cable connection requiring pressure testing) with an electromagnetic induction system. The transmitter coil on the tubing string generates an electromagnetic field that inductively couples to the receiver coil in the sensor, eliminating the need for physical cable connections and pressure testing at the surface. This substitution resolves the contradiction by maintaining connection reliability through electromagnetic coupling while eliminating the time-consuming mechanical connection and testing processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic fields as an intermediary between the cable and sensor. Instead of direct physical contact, the transmitter coil generates an electromagnetic field that serves as a mediator to transfer power and signals to the receiver coil. This intermediary approach maintains reliable energy and data transfer while eliminating the need for mechanical connection and pressure testing, thus reducing rig time.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the run-in-hole operation is paused for sensor installation and pressure testing, then connection safety is improved, but productivity is reduced

Engineering Contradiction:
Improveconnection safetyVSAvoidrun-in-hole productivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces the mechanical connection system with electromagnetic induction, allowing sensors to be installed on the tubing string without requiring pauses for connection testing. The inductive coupling provides safe and reliable connection without physical contact, enabling continuous run-in-hole operations and improving productivity while maintaining connection safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent enables continuous run-in-hole operations by eliminating the need to pause for sensor installation and pressure testing. The electromagnetic induction system provides continuous power and data transmission without requiring intermittent stops, thereby maintaining continuous productive action and improving overall productivity.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If physical cable connection is used to connect sensors to the tubing string, then electrical connection reliability is improved, but the complexity of installation and testing is increased

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinstallation and testing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the complex mechanical cable connection system with a simple electromagnetic induction system. The transmitter coil on the tubing string and receiver coil in the sensor create an inductive coupling that provides reliable electrical connection without requiring physical cable attachment, installation pauses, or pressure testing. This substitution significantly reduces installation and testing complexity while maintaining electrical connection reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the physical cable connection requirement from the sensor installation process. By using electromagnetic induction, the system separates the electrical connection function from the mechanical connection function, allowing sensors to be installed on the tubing string without requiring physical cable attachment or subsequent testing procedures, thereby reducing overall system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a more efficient deployment of downhole systems by reducing the time required for running the tubing downhole, minimizing stoppages, and lowering overall operational costs.

Implementation Method 1

a cable inductive coupler electrically and mechanically coupled to an end of the cable and pressure sealed to the cable; a downhole electrical device; a device inductive coupler electrically and mechanically coupled to the electrical device and pressure sealed to the downhole device; and wherein the cable inductive coupler and the device inductive coupler are inductively coupleable with each other

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10801320B2Methods and systems for downhole inductive coupling
Publication Date: 2020.10.13 HALLIBURTON ENERGY SERVICES INC
  • US10801320B2 patent drawing
  • US10801320B2 patent drawing
  • US10801320B2 patent drawing

AI summary

A downhole inductive coupling system, a method of deploying an electrically connected system downhole, and a method of transmitting electrical signals between downhole components. The downhole inductive coupling system comprises a cable, a cable inductive coupler, a downhole electrical device, and a device inductive coupler. The cable inductive coupler is electrically and mechanically coupled to an end of the cable and pressure sealed to the cable. The device inductive coupler is electrically and mechanically coupled to the electrical device and pressure sealed to the downhole device. The cable inductive coupler and the device inductive coupler are inductively coupleable with each other, such that the cable is in wireless communication with the downhole electrical device via the cable inductive coupler and the device inductive coupler.