Downhole Intervention Optimization via Real-Time Mud-Logging Characterization

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Solution Overview

Problem

Current downhole operations for hydrocarbon extraction often require time-consuming and inefficient intervention procedures, as they lack real-time characterization of formation properties, leading to suboptimal fluid injection and potential well instability.

Innovation Solution

The method involves collecting mud-logging data during drilling to characterize zones, define targeted zones, and generate customized intervention treatment designs based on this data, incorporating advanced gas analysis and drill cuttings analysis to optimize acid stimulation and reduce fluid injection volumes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional intervention procedures are used without real-time formation characterization, then the operation can be performed with simpler equipment, but the intervention becomes time-consuming and inefficient

Engineering Contradiction:
Improveintervention operation efficiencyVSAvoidtime required for intervention procedure
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system performs formation characterization during the drilling operation itself, before the intervention is needed. Mud-logging data is collected and analyzed in real-time during drilling, creating zone characterizations that can be immediately used to design intervention treatments, eliminating the need for separate, time-consuming characterization operations later

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The drilling operation serves dual purposes: both creating the borehole and simultaneously characterizing the formation zones. The mud-logging system continuously analyzes cuttings and gases during the drilling process, maintaining continuous data collection without interrupting the drilling operation or requiring separate intervention steps

Inventive Principle:
Principle #20Continuity of useful action

2Reliability

If intervention procedures lack real-time characterization data, then equipment complexity is reduced, but fluid injection becomes suboptimal and well instability increases

Engineering Contradiction:
Improvewell stabilityVSAvoiddata collection and analysis system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The drilling operation itself provides the characterization data through its existing mud-logging system. The cuttings and gases generated during normal drilling are analyzed to extract formation zone characteristics, eliminating the need for separate, complex characterization equipment while improving well stability through informed intervention design

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The mud-logging system performs multiple functions: it collects data during drilling, characterizes formation zones, identifies targeted zones for intervention, and provides treatment design parameters. This multi-functional approach uses existing infrastructure to achieve both drilling and characterization objectives without adding significant complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If conventional intervention designs are used, then the process is simpler to implement, but fluid injection volumes are not optimized and economic outcomes are reduced

Engineering Contradiction:
Improvewell productivityVSAvoidfluid injection volume
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system creates zone-specific treatment designs based on local formation characteristics identified through mud-logging analysis. Each zone is characterized for its specific properties (lithology, permeability, fracture characteristics) and receives customized intervention treatment parameters, optimizing fluid injection volumes for each local condition rather than using uniform approaches

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The intervention treatment design parameters are adjusted based on real-time zone characterizations, including changes in fluid composition, injection rates, and treatment volumes tailored to each zone's geological properties. This parameter optimization ensures efficient fluid usage and maximizes well productivity for each specific formation zone

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10480311B2Downhole intervention operation optimization
Publication Date: 2019.11.19 BAKER HUGHES CO
  • US10480311B2 patent drawing
  • US10480311B2 patent drawing
  • US10480311B2 patent drawing

AI summary

Methods and systems for generating intervention programs for a downhole formation including collecting mud-logging data during a drilling operation, wherein the drilling operation forms a borehole through the formation, generating zone characterization of one or more zones along the borehole based on the collected mud-logging data, defining targeted zones of the one or more zones along the borehole, generating a treatment characterization for each targeted zone based on the collected mud-logging data, and generating an intervention treatment design based on the targeted zones and associated treatment characterizations.